Chinese Journal of Catalysis ›› 2024, Vol. 67: 82-90.DOI: 10.1016/S1872-2067(24)60160-9

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Silicalite-1 zeolite nanosheets with rich H-bonded silanols for boosting vapor-phase Beckmann rearrangement: One-pot synthesis and theoretical investigation

Tianming Zaia,1, Wei Chenb,1, Jiamin Yuanb, Ye Mac, Qinming Wua(), Xianfeng Yib, Zhiqiang Liub, Xiangju Menga, Weiliao Liud, Na Shengd, Han Wangd, Anmin Zhengb, Feng-Shou Xiaoa()   

  1. aCollege of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310007, Zhejiang, China
    bState Key Laboratory of Magnetic Resonance and Atomic and Molecular Physics, National Center for Magnetic Resonance in Wuhan, Innovation Academy for Precision Measurement Science and Technology, Chinese Academy of Sciences, Wuhan 430071, Hubei, China
    cSchool of Physical Science and Technology, ShanghaiTech University, Shanghai 201210, China
    dZhejiang Hengyi Petrochemical Research Institute Co., Ltd., Hangzhou 310027, Zhejiang, China
  • Received:2024-08-15 Accepted:2024-09-19 Online:2024-12-18 Published:2024-11-30
  • Contact: Qinming Wu, Anmin Zheng, Feng-Shou Xiao
  • About author:

    1Contributed equally to this work.

  • Supported by:
    National Natural Science Foundation of China(22288101);National Natural Science Foundation of China(22172141);Zhejiang Provincial Natural Science Foundation of China(LR24B030001);Natural Science Foundation of Wuhan(2024040701010058)

Abstract:

Design and preparation of highly efficient zeolite catalysts for gas-phase Beckmann rearrangement of cyclohexanone oxime to caprolactam are attractive but still challenging. Herein, we show a one-pot synthesis of silicalite-1 zeolite nanosheets with rich H-bonded silanols. The key to this success is the use of urea in the synthetic system. Catalytic tests of cyclohexanone oxime gas-phase Beckmann rearrangement show that the silicalite-1 zeolite nanosheets with H-bonded silanols exhibit higher selectivity for caprolactam and longer reaction lifetime than those of the conventional silicalite-1 zeolite. Theoretical simulations reveal that the ammonium decomposed by urea is a critical additive for the formation of H-bond silanols. Obviously, one-pot synthesis of silicalite-1 zeolite nanosheets with rich H-bonded silanols plus excellent catalytic performance in the Beckmann rearrangement offer a new opportunity for development of highly efficient zeolites for catalytic applications in the future.

Key words: Silicalite-1 zeolite nanosheets, Rich H-bonded silanols, One-pot synthesis, Vapor-phase Beckmann rearrangement, Theoretical investigation