催化学报  2018, Vol. 39 Issue (4): 821-830   PDF    
扩展功能
加入收藏夹
复制引文信息
加入引用管理器
Email Alert
RSS
本文作者相关文章
Zhongyi Sheng
Dingren Ma
Danqing Yu
Xiang Xiao
Bingjie Huang
Liu Yang
Sheng Wang
Synthesis of novel MnOx@TiO2 core-shell nanorod catalyst for low-temperature NH3-selective catalytic reduction of NOx with enhanced SO2 tolerance
Zhongyi Shenga,c, Dingren Maa, Danqing Yub, Xiang Xiaoc, Bingjie Huanga, Liu Yanga, Sheng Wangd     
a. School of Environment, Nanjing Normal University, Nanjing 210023, Jiangsu, China;
b. School of Chemical Engineering and Technology, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China;
c. Suzhou Industrial Technology Research Institute of Zhejiang University, Suzhou 215163, Jiangsu, China;
d. State Power Environmental Protection Research Institute, Nanjing 210031, Jiangsu, China
* Corresponding author. Liu Yang, Tel./Fax: +86-25-85891455; E-mail: 15700079861@163.com
Foundation item: The work was supported by the National Natural Foundation of China (51508281, 41771498) and the Program of Natural Science Research of Jiangsu Higher Education Institutions of China (16KJD610001)
Abstract: In this study, a MnOx@TiO2 core-shell catalyst prepared by a two-step method was used for the low-temperature selective catalytic reduction of NOx with NH3. The catalyst exhibits high activity, high stability, and excellent N2 selectivity. Furthermore, it displays better SO2 and H2O tolerance than its MnOx, TiO2, and MnOx/TiO2 counterparts. The prepared catalyst was characterized systematically by transmission electron microscopy, high-resolution transmission electron microscopy, X-ray diffraction, Raman, BET, X-ray photoelectron spectroscopy, NH3 temperature-programmed desorption and H2 temperature-programmed reduction analyses. The optimized MnOx@TiO2 catalyst exhibits an obvious core-shell structure, where the TiO2 shell is evenly distributed over the MnOx nanorod core. The catalyst also presents abundant mesopores, Lewis-acid sites, and high redox capability, all of which enhance its catalytic performance. According to the XPS results, the decrease in the number of Mn4+ active centers after SO2 poisoning is significantly lower in MnOx@TiO2 than in MnOx/TiO2. The core-shell structure is hence able to protect the catalytic active sites from H2O and SO2 poisoning.
© 2018, Dalian Institute of Chemical Physics, Chinese Academy of Sciences.
Published by Elsevier B.V. All rights reserved.
Key words: Low-temperature selective catalytic reduction    Core-shell    Nanorod    SO2 resistance    MnOx    
低温NH3-SCR新型MnOx@TiO2纳米棒核壳结构催化剂的合成及抗SO2性能研究
盛重义a,c, 麻丁仁a, 俞丹青b, 肖香c, 黄冰洁a, 杨柳a, 王圣d     
a. 南京师范大学环境学院, 江苏南京 210023;
b. 武汉科技大学化学工程与技术学院, 湖北武汉 430081;
c. 浙江大学苏州工业技术研究院, 江苏苏州 215163;
d. 国电环境保护研究院, 江苏南京 210031
摘要:氮氧化物(NOx)是造成大气污染的主要来源之一,严重威胁人类的身体健康.选择性催化还原(SCR)技术由于其独特的优势而受到青睐.但SCR催化剂容易受到SO2的侵蚀而失活,使用寿命降低.开发具有抗硫能力强的高活性催化剂已成为脱硝技术研究的热点.核壳结构催化剂由于其独特的外壳结构能有效地减少活性物质与SO2的接触,减少催化剂中毒,延长催化剂的使用寿命.而水热合成法能有效控制催化剂的外形结构,动力学外裹法能将物质均匀分布在被包裹物质的表面,两者结合有利于核壳结构催化剂的合成. 本文采用两步法(水热法+动力学外包裹法)制备的MnOx@TiO2纳米棒核壳结构低温脱硝催化剂具有高活性、高稳定性和优异的N2选择性.此外,与MnOx,TiO2和MnOx/TiO2等纳米材料相比,MnOx@TiO2具有更好的SO2和H2O抗性,表明MnOx@TiO2具备良好的运用前景.采用TEM,HR-TEM,XRD,Raman,BET,XPS,NH3-TPD和H2-TPR等方法对催化剂进行了系统的表征.TEM和HR-TEM结果表明,MnOx@TiO2表现出明显的核壳结构,且TiO2颗粒均匀分布在MnOx纳米棒上.XRD和Raman结果发现MnOx@TiO2中含有MnO2,从而保证了MnOx@TiO2具有良好的脱硝活性.同时,BET,NH3-TPD和H2-TPR等结果表明,MnOx@TiO2具有丰富的中孔结构和路易斯酸位点,以及强氧化还原能力,因而其催化性能提高.根据SO2侵蚀后的XPS结果,MnOx@TiO2与MnOx/TiO2相比,两者中的S元素含量差异小,但前者中的Mn4+降低量远少于后者.表明MnOx@TiO2的核壳结构可以在SO2存在条件下有效地保护活性位点,因而具有更强的SO2抗性.
关键词低温选择性催化还原    核壳结构    纳米棒    二氧化硫抗性    锰氧化物    

1 Introduction

Selective catalytic reduction (SCR) processes are the state-of-the-art for NOx abatement in coal-fired power plants [1-3]. However, the commercial catalytic (V2O5-WO3 (MoO3)/TiO2) system exhibits some typical disadvantages [4], such as the need for a high starting temperature, narrow reactive temperature window (280–350 ℃), and the decay of the N2 selectivity at high temperatures [5-7]. Therefore, the development of novel catalysts for low-temperature NH3-SCR remains a challenging task for industrial application. Recently, manganese oxide-based catalysts have attracted much attention for their superior activity in low-temperature SCR reactions [8-16]. However, they always suffer from severe SO2 poisoning. Jin et al. [17] have reported that the NO conversion by Mn/TiO2 catalysts decreases rapidly in the presence of SO2, although an enhancement of the SO2 tolerance during low-temperature SCR was achieved after Ce doping. Sheng et al. [18] have also proposed that the presence of high concentrations of SO2 in the flue gas leads to prominent deactivation of a Mn-Ce/TiO2 catalyst prepared by a co-precipitation method for low-temperature SCR of NOx with NH3. Therefore, many researchers are working toward the development of superior SCR catalysts with high activity and good SO2 tolerance [19-22].

Core-shell nanostructures have been widely studied for their unique structure, which can effectively protect the active components from migrating and sintering [23, 24]. Therefore, the design of a catalyst with a core-shell structure seems a promising approach to protect the active sites from SO2 poisoning. It has been reported that ceria supported on titania nanotubes shows high activity for intermediate-and high-temperature NH3-SCR [25-27]. Pappas et al. [28] designed a series of manganese oxide-confined titania nanotube catalysts with different morphological features and found that their remarkable low-temperature SCR activity was due to the abundance of surface Mn4+ species. However, most of the literature so far regarding core-shell nanostructures for SCR reactions have reported titania nanotubes or carbon nanotubes (CNTs) as the shell [29, 30], while granular metal oxide@TiO2 has seldom been used.

In this work, a novel MnOx@TiO2 core-shell nanorod catalyst was prepared by a two-step method, as shown in Fig. 1. MnOx nanorods were first prepared by a hydrothermal method [31], and then a versatile kinetics-controlled coating method [32] was used to fabricate a series of MnOx@TiO2 nanorod catalysts, one of which presented a core-shell structure. The influence of the presence of SO2 in the flue gas on the SCR activity of the core-shell catalyst was also investigated.

Fig. 1. Schematic illustration of the fabrication process of MnOx@TiO2 nanorods
2 Experimental
2.1 Catalysts preparation

MnOx@TiO2 nanorod catalysts were prepared by a new two-step method. KMnO4 (2 mmol) and MnSO4·H2O (3 mmol) were dissolved in deionized water (80 mL) at room temperature. After stirring ceaselessly for 20 min, the solution was transferred to a Teflon-lined stainless steel autoclave. The autoclave was maintained at 180 ℃ for 4 h and then cooled down to ambient temperature. The resulting solid product was filtered, washed carefully with deionized water, and finally dried in an electric oven at 80 ℃ for 12 h [31]. The obtained powder was used as the MnOx nanorod core. The TiO2 shell material was prepared via a versatile kinetics-controlled coating method [32]. The MnOx nanorod (0.5 mmol) core material was dispersed in ethanol (100 mL) and a concentrated ammonia solution (0.30 mL, 28 wt%) by ultrasonication for 30 min. Then, different molar amounts of tetrabutyl titanate were added dropwise and the reactions were allowed to proceed for 24 h at 45 ℃ under continuous mechanical stirring. The resultant products were separated, collected, and washed with deionized water and ethanol for several times. Finally, the obtained powders were dried in an electric oven at 100 ℃ for 12 h and calcined at 500 ℃ in air for 2 h [32]. The catalysts were denoted as MnOx@TiO2(y), where y refers to the Mn:Ti molar ratio, which were 1:4, 1:2, and 1:1 in this study.

The counterpart MnOx/TiO2 nanomaterial was also prepared by a hydrothermal method. KMnO4 (2 mmol), MnSO4·H2O (3 mmol), and an appropriate amount of tetrabutyl titanate were mixed in deionized water. Then, the mixture was sealed in a Teflon-lined stainless steel autoclave at 180 ℃ for 4 h after further magnetic stirring. The sediment was then centrifuged, washed with deionized water and ethanol, dried at 100 ℃ for 12 h, and finally calcined in air at 500 ℃ for 2 h. The catalyst was denoted as MnOx/TiO2. MnOx nanorods were prepared using the first step of the MnOx@TiO2 synthesis, and TiO2 nanoparticles were prepared using a similar hydrothermal method as that employed for the MnOx/TiO2 catalyst.

2.2 Catalyst characterization

The morphological features of all the prepared catalysts were characterized by transmission electron microscopy (TEM), high-resolution TEM (HR-TEM), and element mapping using a FEI TECNAI G2 F20 instrument operated at 200 kV. The crystalline structure of the samples was examined by X-ray diffraction (XRD) using a Bruker D8 Advance diffractometer. Raman spectra were recorded on an SPEX-1403 Laser Raman Spectrometer at room temperature with a resolution of about 0.6 cm–1. An Ar-ion laser with a wavelength of 514.5 nm in backscattering configuration was used to excite the crystals. The surface area and pore distribution of the catalysts were calculated with the Brunauer-Emmett-Teller (BET) equation using Micromeritics ASSP 2020 equipment at –196 ℃ by N2 physisorption. The surface atomic states of the catalysts were analyzed by X-ray photoelectron spectroscopy (XPS) on a Thermo Escalab 250Xi instrument. H2 temperature-programmed reduction (H2-TPR) experiments were performed on a Tianjin XQ TP5080 auto adsorption apparatus. Prior to the H2-TPR measurements, 50 mg of the catalysts were pretreated under N2 at a total flow rate of 30 mL·min–1 at 300 ℃ for 0.5 h, and then cooled down to room temperature under N2 atmosphere. The temperature was then raised to 600 ℃ at a constant heating rate of 10 ℃·min–1 under H2 (5 vol%)/N2 flow (30 mL·min–1). The H2 consumption during the experiment was monitored by a thermal conductivity detector (TCD). NH3 temperature-programmed desorption (NH3-TPD) was performed on the same apparatus. Before the NH3-TPD experiments, the catalysts (150 mg) were purged at 300 ℃ under a N2 flow (30 mL·min–1) for 0.5 h and cooled to 100 ℃ under N2 flow. The samples were then exposed to a flow of NH3 at 100 ℃ for 1 h, followed by N2 purging for 0.5 h. Finally, the temperature was raised to 800 ℃ under N2 flow at a constant heating rate of 10 ℃·min–1.

2.3 Activity tests

The SCR activity was measured in a fixed-bed reactor where the samples (4 mL) were loaded. The temperature was raised from 60 to 260 ℃. The typical reactant gas consisted of 500 ppm NO, 500 ppm NH3, 200 ppm SO2 (if added), 10% H2O (if added), 5 vol% O2, and balance N2 with a gas hourly space velocity (GHSV) of 24000 h–1. Water vapor was generated by passing N2 through a heated bottle containing deionized water. The NO, NO2, SO2, and O2 content was measured on a flue gas analyzer (MRU Vario Plus, Germany), and N2O was measured on a different gas analyzer (G200). The NOx conversion and N2 selectivity were calculated as follows:

3 Results and discussion
3.1 Microstructure and morphology

The morphology of MnOx, TiO2, MnOx/TiO2, and MnOx@TiO2 at different Mn:Ti molar ratios was investigated by TEM, and the images are shown in Fig. 2(a)(f). From Fig. 2(a), it can be seen that the MnOx nanorods are well formed, being thus good precursors for core-shell structures. From Fig. 2(b), it is clear that a large number of homogeneous TiO2 nanoparticles were successfully synthesized by the hydrothermal method, with a particle diameter ranging from 5 to 15 nm. Fig. 2(c) shows that the MnOx and TiO2 materials are present in MnOx/TiO2 as nanorods and nanoparticles, respectively, and that they are randomly agglomerated. Catalysts at different Mn:Ti molar ratios (1:4, 1:2, and 1:1) were prepared to explore the effect of the Mn loading on the formation of core-shell nanorods and their TEM images are shown in Fig. 2(d)(f). As shown in Fig. 2(d), some TiO2 nanoparticles are attached to the MnOx nanorods, although most of them appear aggregated. When the Mn:Ti ratio was increased to 1:1, almost no TiO2 nanoparticles were observed adhered to the MnOx nanorods; both nanomaterials are well-shaped but show no interaction. However, an obvious core-shell structure is observed in the case of MnOx@TiO2(1:2) (Fig. 2(e)). Abundant TiO2 nanoparticles are evenly distributed on the surface of the MnOx nanorods. The HR-TEM, selected area electron diffraction, and element mapping results (Fig. 2(g) and (h)) also confirmed the core–shell nanorod structure. It can be seen in the HR-TEM image (Fig. 2(g)) that the spacing distances between the lattice planes are 0.240, 0.515, and 0.352 nm, corresponding to the (101) and (200) crystal planes of MnOx, and the (101) plane of anatase TiO2, respectively, in agreement with the diffraction pattern (inset in Fig. 2(g)). These results also indicate that the shell of the MnOx@TiO2(1:2) catalyst was successfully fabricated in the form of anatase TiO2. From Fig. 2(h), the Ti and Mn element mappings confirm that Ti completely covers the Mn core. All these experimental results support the formation of a core–shell structure.

Fig. 2. TEM images of MnOx (a), TiO2 (b), MnOx/TiO2 (c), and MnOx@TiO2 at different molar ratios: Mn:Ti = 1:4 (d), Mn:Ti = 1:2 (e), and Mn:Ti = 1:1 (f); HR-TEM image and selected area electron diffraction (g); element mapping for MnOx@TiO2(1:2) (h)
3.2 XRD analysis and Raman spectra of the catalysts

The XRD patterns of the catalysts with different structures are shown in Fig. 3(a). The reflections of the TiO2 nanoparticle catalyst correspond to the typical diffraction pattern for anatase TiO2. The MnOx nanorod catalyst was assigned as cryptomelane-type α-MnO2 (JCPDS 44-0141, tetragonal, I4/m, a = b = 0.978 nm, c = 0.286 nm) [33, 34]. The diffraction peaks of MnOx/TiO2 were ascribed to anatase TiO2, while no obvious signals for manganese oxides were found. This observation suggests that the manganese oxides are well dispersed on the TiO2 support [35]. MnOx@TiO2(1:2) presents peaks for both anatase TiO2 and cryptomelane-type α-MnO2, consistent with the electron diffraction image in Fig. 2(g), revealing the good crystallinity of both anatase TiO2 and α-MnO2. However, the peak intensity of anatase TiO2 and α-MnO2 has diminished, possibly due to the excellent dispersion of anatase TiO2 on the catalyst surface.

Fig. 3. XRD patterns (a) and Raman spectra (b) of the catalysts (MnOx@TiO2 refers to the catalyst with Mn:Ti = 1:2)

Raman spectroscopy measurements were conducted to obtain more information on the crystalline structure of the catalysts [36]. As shown in Fig. 3(b), MnOx/TiO2 presents bands located at 142, 395, 515, and 638 cm–1, which are typical of the anatase TiO2 phase [37, 38], in agreement with the XRD analysis in Fig. 3(a). Many researchers have reported that the vibrational features of MnO2 exhibit low Raman activity [39, 40], and only the stretching vibrations of [MnO6] octahedra have been proven to appear in the region of 500–700 cm–1 [41]. MnOx@TiO2 presents lower-intensity bands in the Raman spectrum. The peaks at 577 and 675 cm–1 are assigned to the stretching vibrations of Mn–O–Mn and Mn–O, respectively [42], consistent with the bands for α-MnO2. No obvious TiO2 phase is observed, due to the porous TiO2 coverage of the MnOx nanorod surface. This result is in good agreement with the previous XPS results. The XPS and Raman results thus support the presence of MnO2 in MnOx@TiO2(1:2), which is crucial for excellent SCR performance.

3.3 BET surface area and pore structure

N2 adsorption-desorption measurements were performed to determine the specific surface area and porous structure of the catalysts. As illustrated in Fig. 4, the isotherm of MnOx@TiO2(1:2) reveals a typical type-IV curve, indicating the presence of mesopores according to the definition of the International Union of Pure and Applied Chemistry. It can be seen that MnOx@TiO2(1:2) and MnOx/TiO2 present H3-type and H2-type hysteresis loops, respectively, also indicative of their mesoporous nature. MnOx/TiO2 displays a higher absorption at relatively high pressures compared to MnOx@TiO2(1:2), suggesting that its mean pore size is larger than that of MnOx@TiO2(1:2). From the inset in Fig. 4, the pore size distribution of both MnOx@TiO2(1:2) and MnOx/TiO2 indicates a pore size of around 10 nm, which means that these two catalysts are typically mesoporous. A rich mesoporous structure provides channels for the reactant gases to contact the inner surface of the catalyst.

Fig. 4. N2 adsorption-desorption isotherms and pore size distribution curves (inset) of the catalysts (MnOx@TiO2 refers to the catalyst with Mn:Ti = 1:2)
3.4 Catalytic activity

The activity of the catalysts at different temperatures is presented in Fig. 5(a). It can be seen that the NOx conversion over the different catalysts increased with the temperature. MnOx/TiO2 and MnOx@TiO2(1:2) exhibit higher catalytic activity than the other two catalysts for the SCR of NOx with NH3. MnOx/TiO2 presents better catalytic activity at temperatures below 90 ℃, while the NOx conversion reached 100% rapidly over MnOx@TiO2(1:2) at higher temperatures. The plot of the N2 product selectivity over these two catalysts as a function of the temperature is shown in Fig. 5(b). The N2 selectivity of these two catalysts increased with the temperature, although the N2 selectivity of MnOx@TiO2(1:2) was always higher than that of MnOx/TiO2, reaching 100% at 130 ℃. The stability of MnOx@TiO2(1:2) at 150 ℃ is shown in Fig. 5(c). Full NOx conversion was reached rapidly and remained stable for more than 10 h. Therefore, it can be concluded that MnOx@TiO2(1:2) presents good stability, high N2 selectivity, and high SCR activity.

Fig. 5. (a) NH3-SCR activity of all the catalysts; (b) N2 selectivity of MnOx@TiO2(1:2) and MnOx/TiO2; (c) stability test for MnOx@TiO2(1:2) at 150 ℃ (MnOx@TiO2 refers to the catalyst with Mn:Ti = 1:2). Reaction conditions: 500 ppm NO, 500 ppm NH3, 5% O2, and balance N2, GHSV = 24, 000 h–1
3.5 Influence of H2O and SO2 on the catalyst performance

It has been reported that H2O and SO2 in exhaust fume can induce the deactivation of catalysts [43]. The effects of H2O and SO2 on the NOx conversion over the MnOx@TiO2(1:2) and MnOx/TiO2 catalysts at 160 ℃ are illustrated in Fig. 6. The catalytic activity of both catalysts decreased in the presence of H2O but recovered quickly the original value once H2O was removed from the flue gas. This result indicates that the activity decay induced by H2O may be due to competitive adsorption with the reactant on the active sites of the catalyst surface [44]. However, when 200 ppm SO2 was introduced in the reaction system, the NOx conversion over MnOx@TiO2(1:2) and MnOx/TiO2 decreased from 100% to 37.3% and 14.0%, respectively, after 5 h at 160 ℃, confirming that SO2 has a poisoning effect on the SCR activity at low temperatures. Upon removal of SO2, the NOx conversion over MnOx@TiO2(1:2) gradually increased to 40.1% within 2 h with relative stability, while the NOx conversion over MnOx/TiO2 remained almost constant at about 14.0%. When H2O and SO2 were introduced in the system together, the NOx conversion over both catalysts decreased rapidly. After removal of the two poisoning agents, the NOx conversion over MnOx@TiO2(1:2) was still maintained at 22.3%, while the MnOx/TiO2 catalyst was completely deactivated, demonstrating that MnOx@TiO2(1:2) has better resistance to SO2 than MnOx/TiO2. Considering the similarities between the raw materials, composition, and preparation method, the difference between their SO2 tolerance must originate from the core-shell structure: the TiO2 shell protects the MnOx active core from SO2 poisoning.

Fig. 6. H2O, SO2, and H2O + SO2 tolerance of MnOx@TiO2(1:2) (a) and MnOx/TiO2 (b) at 160 ℃. Reaction conditions: 500 ppm NO, 500 ppm NH3, 5% O2, and balance N2, with 200 ppm SO2 and/or 10% H2O, GHSV = 24, 000 h–1
3.6 XPS analysis

The atomic concentration and chemical state of each element on the surface of MnOx/TiO2 and MnOx@TiO2(1:2) before and after SO2 deactivation were investigated by XPS measurements. Fig. 7 shows the obtained XPS spectra for Mn 2p, Ti 2p, O 1s, and S 2p, and the corresponding surface atomic concentrations and relative concentration ratio of the different oxidation states are summarized in Table 1.

Fig. 7. XPS high-resolution scans of the Mn 2p (a), Ti 2p (b), O 1s (c), and S 2p (d) peaks for the catalysts. (1) MnOx/TiO2; (2) MnOx@TiO2(1:2); (3) MnOx/TiO2 after SO2; (4) MnOx@TiO2(1:2) after SO2
Table 1
Atomic surface composition of the catalysts as determined by XPS

As shown in Fig. 7(a), the Mn 2p3/2 spectra could be deconvoluted into two characteristic peaks attributed to Mn3+ (641.60 eV) and Mn4+ (643.40 eV) [45], while the Mn 2p1/2 peak was centered at 653.44 eV (Mn4+) [5]. As listed in Table 1, the Mn atomic content of MnOx/TiO2 is much higher than that of MnOx@TiO2(1:2), which is ascribed to the core-shell structure of MnOx@TiO2(1:2). It is also well known that manganese species in higher oxidation state are more active for the SCR reaction over manganese-based catalysts, since Mn4+ ions can promote the oxidation of nitric oxide to NO2 [46]. Therefore, the higher Mn4+/Mn3+ ratio in MnOx@TiO2(1:2) (59.62%) is more suitable for low-temperature SCR and may be one of the reasons behind its higher SCR activity compared to MnOx/TiO2. Furthermore, the Mn atomic content of MnOx@TiO2(1:2) slightly increased after SO2 poisoning, while in the case of MnOx/TiO2, the Mn atomic content decreased dramatically to less than half the original value, suggesting that sulfation of MnOx@TiO2(1:2) mainly occurs on the TiO2 shell rather than on the MnOx core active sites and that corrosion of the shell leads to an increased Mn atomic content on the catalyst surface. The protection of the MnOx core active sites by the TiO2 shell is the main reason behind the superior SO2 resistance of the MnOx@TiO2(1:2) catalyst.

The Ti 2p spectra shown in Fig. 7(b) reveals that the titanium centers in MnOx@TiO2(1:2) are mostly in the highest oxidation state (Ⅳ) and that there is no obvious difference on the Ti oxidation state after SO2 poisoning. However, it can be clearly seen that the peaks attributed to Ti3+ (at around 643.0 eV [47] and 457.4 eV [48]) are present in MnOx/TiO2 before and after SO2 deactivation. Owing to the absence of Ti3+ on the surface of MnOx@TiO2(1:2), the Ti 2p1/2 and Ti 2p3/2 peaks shift to lower binding energies, suggesting that MnOx@TiO2(1:2) has better stability than MnOx/TiO2. It can also be observed that the Ti atomic percentage in MnOx@TiO2(1:2) is almost twice that in MnOx/TiO2, possibly due to the good coating of the TiO2 shell over the MnOx active center core, in agreement with the TEM and XRD results.

The O 1s peak (Fig. 7(c)) was well fitted as a combination of two kinds of surface oxygen. The peak at ~530.9 eV corresponds to chemisorbed oxygen or hydroxyl groups (Oα), ascribed to Ti–OH or adsorbed H2O on the catalyst surface, while the peak at ~529.2 eV is assigned to lattice oxygen (Oβ), attributed to Ti–O in the TiO2 crystal lattice [49]. It can be clearly seen that the binding energies of Oα and Oβ over MnOx@TiO2(1:2) are shifted to higher values (Oα: 0.6 eV, Oβ: 0.6 eV) compared to those for the MnOx/TiO2 sample. A higher binding energy indicates new stable covalent bonding [50]. Furthermore, it has been reported that a higher concentration of Oα species is beneficial to the NH3-SCR of NO [50]. The relative concentration ratio of Oα species in MnOx/TiO2 is higher than that in MnOx@TiO2(1:2), which may result in higher catalytic activity at lower temperatures. However, the concentration of Oα species in MnOx@TiO2(1:2) is higher than in MnOx/TiO2 after SO2 deactivation, which is one of the reasons behind the higher SO2 tolerance of MnOx@TiO2(1:2).

Sulfur species are observed on both MnOx/TiO2 and MnOx@TiO2(1:2) after SO2 poisoning, attributed to the sulfur atoms in HSO4- (168.0 eV) and SO42- (169.5 eV) [51], suggesting that the components of both catalysts react with SO2 to form sulfate species. The S atomic content of MnOx@TiO2(1:2) is only slightly lower than that of MnOx/TiO2 after SO2 poisoning, indicating that a similar amount of sulfates is formed on both catalysts. However, the great difference between the variation in the Mn content for both samples, which suggests that the sulfates formed on the surface of MnOx/TiO2 and MnOx@TiO2(1:2) are mainly Mn(SO4)x and Ti(SO4)y species, respectively, further confirms that the core-shell structure effectively protects the active core of the catalyst.

3.7 NH3-TPD analysis

It has been proposed that the adsorption of NH3 on the surface of the catalyst plays a crucial role in the SCR reaction [52]. The adsorption of NH3 is associated with the surface acidity of the material. Thus, ammonia temperature-programmed desorption measurements were performed in order to investigate the surface acidity of the catalysts before and after SO2 poisoning. The results are shown in Fig. 8. One broad weak peak ranging from 100 to 300 ℃ is observed for all samples due to the desorption of NH3 from weak and medium acidic sites [53]. The strong peak observed at around 710 ℃ is probably due to the desorption of N2 [54]. For MnOx/TiO2, the desorption peak at 342 ℃ corresponds to the release of NH4+ from Brönsted acid sites and the peaks at 543 and 592 ℃ correspond to the desorption of NH3 from Lewis acid sites [55]. In contrast, the broad weak peak at ~380 ℃ in the desorption curve of MnOx@TiO2(1:2) can be ascribed to desorption from Brönsted acid sites and the sharp peak at ~648 ℃ to desorption from Lewis acid sites. The peaks for MnOx@TiO2(1:2) are comparatively shifted to higher temperatures, suggesting the presence of stronger Lewis acid sites in MnOx@TiO2(1:2) than in MnOx/TiO2 [56]. It is well known that Lewis acid sites exert a major influence in SCR systems, which might be key for the higher SCR activity of MnOx@TiO2(1:2) compared to that of MnOx/TiO2.

Fig. 8. NH3-TPD profiles of the catalysts (MnOx@TiO2 refers to the catalyst with Mn:Ti = 1:2)

After SO2 poisoning, the peak associated with the Brönsted acid sites of MnOx/TiO2 shifts to 377 ℃ and the peak attributed to Lewis acid sites to 611 ℃, suggesting that the adsorption on Lewis acid sites becomes stronger after SO2 poisoning. The possible reason behind this observation is that the original Lewis acid sites are damaged by SO2, but the presence of SO2 enhances the adsorption on Lewis acid sites. In the case of MnOx@TiO2(1:2), the peak corresponding to Brönsted acid sites remains almost unchanged and the peak of Lewis acid sites shifts to a lower temperature (640 ℃), from which it can be deduced that the Lewis acid sites are also damaged by SO2 and that SO2 adsorption is concentrated on the TiO2 shell, resulting in the higher tolerance of MnOx@TiO2(1:2) toward SO2.

3.8 H2-TPR analysis

In order to investigate the redox capability of the catalysts, hydrogen temperature-programmed reduction experiments were carried out. As illustrated in Fig. 9, MnOx/TiO2 shows three distinctive peaks at 340, 480, and 513 ℃, corresponding to the stepwise reduction of MnO2 to Mn2O3, Mn2O3 to Mn3O4, and Mn3O4 to MnO, respectively [30]. For MnOx@TiO2(1:2), the corresponding temperature of the first peak shifts to 345 ℃, suggesting that the wrapping effect of TiO2 slightly weakens the oxidation ability of MnO2. However, the latter two peaks shift to lower temperatures (380 and 410 ℃), indicating an enhancement of the oxidation capability of the surface Mn species [57, 58].

Fig. 9. H2-TPR profiles of the catalysts (MnOx@TiO2 refers to the catalyst with Mn:Ti = 1:2)

The three distinct reduction peaks for MnOx/TiO2 and MnOx@TiO2(1:2) after SO2 poisoning are clearly seen in Fig. 9. All these three peaks shift to higher temperatures after poisoning, indicating that SO2 has reacted with MnOx and destroyed some active centers that could interact with NOx.

3.9 Discussion

A novel MnOx@TiO2 core-shell nanorod catalyst with high NH3-SCR catalytic activity was successfully fabricated via a new two-step method (a hydrothermal process followed by a versatile kinetics-controlled coating method), in which abundant TiO2 nanoparticles are evenly distributed on the surface of MnOx nanorods. At the same time, no core-shell structure was observed for the counterpart MnOx/TiO2 catalyst. Based on the catalytic activity and XPS analyses, the lower catalytic activity of MnOx@TiO2(1:2) below 90 ℃ may be attributed to fewer Oα species, as mentioned in the discussion of Fig. 7(c). However, the higher catalytic activity of MnOx@TiO2(1:2) compared to that of MnOx/TiO2 with the increasing temperature (>90 ℃) is the result of a larger number of strong Lewis acid sites and higher redox capacity, as proven by the NH3-TPD and H2-TPR results.

Moreover, MnOx@TiO2(1:2) shows higher enhanced SO2 and H2O tolerance. As mentioned before, considering the similarities between the two samples, the reason behind MnOx@TiO2(1:2) exhibiting a higher SO2 resistance than MnOx/TiO2 may be the result of its unique core-shell structure. The concentration of Oα species and Mn atomic content in MnOx@TiO2(1:2) slightly increased after exposure to SO2. The content of sulfur in MnOx@TiO2(1:2) was almost that in MnOx/TiO2 after SO2 poisoning. All these results suggest that sulfation of MnOx@TiO2(1:2) occurs mainly on the TiO2 shell rather than on the MnOx core active sites, and that the corrosion of the shell leads to an increase of the Mn atomic content on the surface of the catalyst. According to the NH3-TPD results, the Lewis acid sites on MnOx@TiO2(1:2) are damaged by SO2, but SO2 is effectively isolated on the TiO2 shell, affording the observed higher tolerance of MnOx@TiO2(1:2) toward SO2. The uniform distribution of the MnOx core and the protection of the TiO2 shell minimize the poisoning of surface active sites by SO2, resulting in high stability and improved SO2 tolerance.

Fig. 10 presents a schematic of the composition changes in the MnOx@TiO2(1:2) catalyst in the presence of SO2. The presence of a TiO2 shell inhibits the formation of MnSO4 and hinders the reaction of SO2 with the active material, thus protecting the Mn-related active sites. This is an important factor to explain the higher SO2 tolerance of MnOx@TiO2(1:2) compared to that of catalysts lacking a core–shell structure.

Fig. 10. Mechanism of the SCR of NOx with NH3 over MnOx@TiO2(1:2) in the presence of SO2
4 Conclusions

In summary, a novel MnOx@TiO2 core–shell nanorod catalyst with high NH3-SCR catalytic activity was successfully fabricated via a new two-step method. The catalyst exhibits high activity, excellent N2 selectivity, high stability, and enhanced SO2 and H2O tolerance for the low-temperature SCR of NOx with NH3. The uniform distribution of the MnOx core and protection of the TiO2 shell minimize the exposure of surface active sites to SO2, reducing the formation of byproducts such as (NH4)2SO3 and NH4HSO4, which hence affords high stability and improved SO2 tolerance. Our study provides a novel method to solve the SO2 poisoning problem of low-temperature SCR catalysts.

References
[1] N. Z. Yang, R. T. Guo, W. G. Pan, Q. L. Chen, Q. S. Wang, C. Z. Lu, Fuel, 2016, 169: 87–92. DOI:10.1016/j.fuel.2015.12.009
[2] M. Casapu, O. Kröcher, M. Mehring, M. Nachtegaal, C. Borca, M. Harfouche, D. Grolimund, J. Phys. Chem. C, 2010, 114: 9791–9801. DOI:10.1021/jp911861q
[3] T. Zhang, R. Y. Qu, W. K. Su, J. H. Li, Appl. Catal. B, 2015, 176-177: 338–346. DOI:10.1016/j.apcatb.2015.04.023
[4] T. Boningari, P. R. Ettireddy, A. Somogyvari, Y. Liu, A. Vorontsov, C. A. McDonald, P. G. Smirniotis, J. Catal., 2015, 325: 145–155. DOI:10.1016/j.jcat.2015.03.002
[5] A. Y. Zhou, D. Q. Yu, L. Yang, Z. Y. Sheng, Appl. Surf. Sci., 2016, 378: 167–173. DOI:10.1016/j.apsusc.2016.03.206
[6] M. Shelef, Chem. Rev., 1995, 95: 209–225. DOI:10.1021/cr00033a008
[7] K. Cheng, T. Zhang, J. M. Li, Y. C. Wei, G. Y. Jiang, A. J. Duan, J. Liu, Z. Zhao, J. Environ. Sci., 2014, 26: 2106–2113. DOI:10.1016/j.jes.2014.08.010
[8] M. Stanciulescu, G. Caravaggio, A. Dobri, J. Moir, R. Burich, J. P. Charlard, P. Bulsink, Appl. Catal. B, 2012, 123-124: 229–240. DOI:10.1016/j.apcatb.2012.04.012
[9] B. Thirupathi, P. G. Smirniotis, J. Catal., 2012, 288: 74–83. DOI:10.1016/j.jcat.2012.01.003
[10] Y. Li, Y. P. Li, Y. Wan, S. H. Zhan, Q. X. Guan, Y. Tian, RSC Adv., 2016, 6: 54926–54937. DOI:10.1039/C6RA03108K
[11] K. Zhuang, J. Qiu, F. S. Tang, B. L. Xu, Y. N. Fan, Phys. Chem. Chem. Phys., 2011, 13: 4463–9. DOI:10.1039/c0cp02288h
[12] S. J. Yang, F. H. Qi, S. C. Xiong, H. Dang, Y. Liao, P. K. Wong, J. H. Li, Appl. Catal. B, 2016, 181: 570–580. DOI:10.1016/j.apcatb.2015.08.023
[13] Z. B. Wu, R. B. Jin, Y. Liu, H. Q. Wang, Catal. Commun., 2008, 9: 2217–2220. DOI:10.1016/j.catcom.2008.05.001
[14] Z. B. Wu, B. Q. Jiang, Y. Liu, H. Q. Wang, R. B. Jin, Environ. Sci. Technol., 2007, 41: 5812–7. DOI:10.1021/es0700350
[15] J. Liu, X. Y. Li, R. Y. Li, Q. D. Zhao, J. Ke, H. N. Xiao, L. D. Wang, S. M. Liu, M. Tade, S. B. Wang, Appl. Catal. A, 2018, 549: 289–301. DOI:10.1016/j.apcata.2017.10.010
[16] R. T. Guo, P. Sun, W. G. Pan, M. Y. Li, S. M. Liu, X. Sun, S. W. Liu, J. Liu, Ind. Eng. Chem. Res., 2017, 56: 12566–12577. DOI:10.1021/acs.iecr.7b03705
[17] R. B. Jin, Y. Liu, Y. Wang, W. L. Cen, Z. B. Wu, H. Q. Wang, X. L. Weng, Appl. Catal. B, 2014, 148-149: 582–588. DOI:10.1016/j.apcatb.2013.09.016
[18] Z. Y. Sheng, Y. F. Hu, J. M. Xue, X. M. Wang, W. P. Liao, J. Rare Earths., 2012, 30: 676–682. DOI:10.1016/S1002-0721(12)60111-2
[19] X. Xiao, S. C. Xiong, Y. J. Shi, W. P. Shan, S. J. Yang, J. Phys. Chem. C, 2016, 120: 1066–1076. DOI:10.1021/acs.jpcc.5b10577
[20] B. Q. Jiang, Z. B. Wu, Y. Liu, S. C. Lee, W. K. Ho, J. Phys. Chem. C, 2010, 114: 4961–4965. DOI:10.1021/jp907783g
[21] Z. G. Huang, Z. P. Zhu, Z. Y. Liu, Q. Y. Liu, J. Catal., 2003, 214: 213–219. DOI:10.1016/S0021-9517(02)00157-4
[22] L. Zhang, D. S. Zhang, J. P. Zhang, S. X. Cai, C. Fang, L. Huang, H. R. Li, R. H. Gao, L. Y. Shi, Nanoscale, 2013, 5: 9821–9829. DOI:10.1039/c3nr03150k
[23] G. D. Li, Z. Y. Tang, Nanoscale, 2014, 6: 3995–4011. DOI:10.1039/C3NR06787D
[24] Z. Ma, S. Dai, ACS Catal., 2011, 1: 805–818. DOI:10.1021/cs200100w
[25] H. Q. Wang, X. B. Chen, X. L. Weng, Y. Liu, S. Gao, Z. B. Wu, Catal. Commun., 2011, 12: 1042–1045. DOI:10.1016/j.catcom.2011.03.005
[26] X. B. Chen, S. Cao, X. L. Weng, H. Q. Wang, Z. B. Wu, Catal. Commun., 2012, 26: 178–182. DOI:10.1016/j.catcom.2012.05.019
[27] X. B. Chen, H. Q. Wang, G. Shan, Z. B. Wu, J. Colloid Interf. Sci., 2012, 377: 131–136. DOI:10.1016/j.jcis.2012.03.040
[28] D. K. Pappas, T. Boningari, P. Boolchand, P. G. Smirniotis, J. Catal., 2016, 334: 1–13. DOI:10.1016/j.jcat.2015.11.013
[29] J. M. Sun, X. H. Bao, Chem. Eur. J., 2008, 14: 7478–7488. DOI:10.1002/chem.v14:25
[30] W. Chen, X. L. Pan, X. H. Bao, J. Am. Chem. Soc., 2007, 129: 7421–7426. DOI:10.1021/ja0713072
[31] X. Zhang, W. S. Yang, J. J. Yang, D. G. Evans, J. Cryst. Growth, 2008, 310: 716–722. DOI:10.1016/j.jcrysgro.2007.11.113
[32] W. Li, J. P. Yang, Z. X. Wu, J. X. Wang, B. Li, S. S. Feng, Y. H. Deng, F. Zhang, D. Y. Zhao, J. Am. Chem. Soc., 2012, 134: 11864–11867. DOI:10.1021/ja3037146
[33] S. H. Liang, F. Teng, G. Bulgan, R. L. Zong, Y. F. Zhu, J. Phys. Chem. C, 2008, 112: 5307–5315. DOI:10.1021/jp0774995
[34] Y. Dai, J. H. Li, Y. Peng, X. F. Tang, Acta Phys. Chim. Sin., 2012, 28: 1771–1776.
[35] S. C. Xiong, Y. Liao, H. Dang, F. H. Qi, S. J. Yang, RSC Adv., 2015, 5: 27785–27793. DOI:10.1039/C5RA01767J
[36] P. L. Wang, H. Q. Wang, X. B. Chen, Y. Liu, X. L. Weng, Z. B. Wu, J. Mater. Chem. A, 2014, 3: 680–690.
[37] L. Qian, Z. L. Du, S. Y. Yang, Z. S. Jin, J. Mol. Struct., 2005, 749: 103–107. DOI:10.1016/j.molstruc.2005.04.002
[38] D. Salinas, P. Araya, S. Guerrero, Appl. Catal. B, 2012, 117: 260–267.
[39] F. Kapteijn, A. D. Vanlangeveld, J. A. Moulijn, A. Andreini, M. A. Vuurman, A. M. Turek, J. M. Jehng, I. E. Wachs, J. Catal., 1994, 150: 94–104. DOI:10.1006/jcat.1994.1325
[40] D. Gosztola, M. J. Weaver, J. Electroanal. Chem., 1989, 271: 141–154. DOI:10.1016/0022-0728(89)80070-1
[41] C. M. Julien, Solid State Ionics, 2006, 177: 11–19. DOI:10.1016/j.ssi.2005.10.012
[42] Y. J. Xie, Y. Y. Yu, X. Q. Gong, Y. Guo, Y. L. Guo, Y. Q. Wang, G. Z. Lu, CrystEngComm, 2015, 17: 3005–3014. DOI:10.1039/C5CE00058K
[43] K. Skalska, J. S. Miller, S. Ledakowicz, Sci. Total Environ., 2010, 408: 3976–3989. DOI:10.1016/j.scitotenv.2010.06.001
[44] X. N. Lu, C. Y. Song, S. H. Jia, Z. S. Tong, X. L. Tang, Y. X. Teng, Chem. Eng. J., 2015, 260: 776–784. DOI:10.1016/j.cej.2014.09.058
[45] Z. H. Chen, Q. Yang, H. Li, X. H. Li, L. F. Wang, S. C. Tsang, J. Catal., 2010, 276: 56–65. DOI:10.1016/j.jcat.2010.08.016
[46] X. F. Tang, J. H. Li, J. M. Hao, Catal. Commun., 2010, 11: 871–875. DOI:10.1016/j.catcom.2010.03.011
[47] D. Gonbeau, C. Guimon, G. Pfister-Guillouzo, A. Levasseur, G. Meunier, R. Dormoy, Surf. Sci., 1991, 254: 81–89. DOI:10.1016/0039-6028(91)90640-E
[48] F. Werfel, O. Brümmer, Phys. Scr., 1983, 28: 92–96. DOI:10.1088/0031-8949/28/1/013
[49] Z. B. Wu, Z. Y. Sheng, Y. Liu, H. Q. Wang, J. S. Mo, J. Hazard. Mater., 2011, 185: 1053–1058. DOI:10.1016/j.jhazmat.2010.10.013
[50] B. X. Shen, Y. Yao, J. H. Chen, X. P. Zhang, Microporous Mesopo-rous Mater., 2013, 180: 262–269. DOI:10.1016/j.micromeso.2013.07.004
[51] H. B. Fu, X. Wang, H. B. Wu, Y. Xin, J. M. Chen, J. Phys. Chem. C, 2007, 111: 6077–6085.
[52] N. Y. Topsøe, Science, 1994, 265: 1217–9. DOI:10.1126/science.265.5176.1217
[53] F. Lonyi, J. Valyon, J. Engelhardt, F. Mizukami, J. Catal., 1996, 160: 279–289. DOI:10.1006/jcat.1996.0146
[54] Y. Wang, Acta Chim. Sin., 2006, 64: 1611–1614.
[55] D. Wang, Y. Jangjou, Y. Liu, M. K. Sharma, J. Y. Luo, J. H. Li, K. Kamasamudram, W. S. Epling, Appl. Catal. B, 2015, 165: 438–445. DOI:10.1016/j.apcatb.2014.10.020
[56] X. Xiao, Z. Y. Sheng, L. Yang, F. Dong, Catal. Sci. Technol., 2015, 6: 1507–1514.
[57] B. Thirupathi, P. G. Smirniotis, Appl. Catal. B, 2011, 110: 195–206. DOI:10.1016/j.apcatb.2011.09.001
[58] B. Thirupathi, P. G. Smirniotis, J. Catal., 2012, 288: 74–83. DOI:10.1016/j.jcat.2012.01.003