催化学报  2019, Vol. 40 Issue (5): 733-743      DOI: 10.1016/S1872-2067(18)63204-8   PDF    
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Xiaojiang Yao
Jun Cao
Li Chen
Keke Kang
Yang Chen
Mi Tian
Fumo Yang
Doping effect of cations (Zr4+, Al3+, and Si4+) on MnOx/CeO2 nano-rod catalyst for NH3-SCR reaction at low temperature
Xiaojiang Yaoa, Jun Caoa, Li Chena, Keke Kanga, Yang Chena, Mi Tiana, Fumo Yangb,c     
a. Research Center for Atmospheric Environment, Key Laboratory of Reservoir Aquatic Environment of CAS, Chongqing Institute of Green and Intelligent Technology, Chinese Academy of Sciences, Chongqing 400714, China;
b. National Engineering Research Center for Flue Gas Desulfurization, School of Architecture and Environment, Sichuan University, Chengdu 610065, Sichuan, China;
c. Center for Excellence in Regional Atmospheric Environment, Institute of Urban Environment, Chinese Academy of Sciences, Xiamen 361021, Fujian, China
* Corresponding author. Xiaojiang Yao, Tel:+86-23-65935064;Fax:+86-23-65935924; E-mail:yaoxj@cigit.ac.cn
This work was supported by National Natural Science Foundation of China (21876168, 21507130), Youth Innovation Promotion Association of CAS (2019376), and the Chongqing Science & Technology Commission (cstc2016jcyjA0070, cstckjcxljrc13)
Abstract: Thermally stable Zr4+, Al3+, and Si4+ cations were incorporated into the lattice of CeO2 nano-rods (i.e., CeO2-NR) in order to improve the specific surface area. The undoped and Zr4+, Al3+, and Si4+ doped nano-rods were used as supports to prepare MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts, respectively. The prepared supports and catalysts were comprehensively characterized by transmission electron microscopy (TEM), high-resolution TEM, X-ray diffraction, Raman and N2-physisorption analyses, hydrogen temperature-programmed reduction, ammonia temperature-programmed desorption, in situ diffuse reflectance infrared Fourier-transform spectroscopic analysis of the NH3 adsorption, and X-ray photoelectron spectroscopy. Moreover, the catalytic performance and H2O+SO2 tolerance of these samples were evaluated through NH3-selective catalytic reduction (NH3-SCR) in the absence or presence of H2O and SO2. The obtained results show that the MnOx/CS-NR catalyst exhibits the highest NOx conversion and the lowest N2O concentration, which result from the largest number of oxygen vacancies and acid sites, the highest Mn4+ content, and the lowest redox ability. The MnOx/CS-NR catalyst also presents excellent resistance to H2O and SO2. All of these phenomena suggest that Si4+ is the optimal dopant for the MnOx/CeO2-NR catalyst.
© 2019, Dalian Institute of Chemical Physics, Chinese Academy of Sciences.
Published by Elsevier B.V. All rights reserved.
Key words: MnOx/CeO2 nano-rod catalyst    Doping effect    Oxygen vacancy    Surface acidity    Low-temperature NH3-SCR reaction    
MnOx/CeO2纳米棒催化剂在低温NH3-SCR反应中的阳离子(Zr4+, Al3+, Si4+)掺杂效应
姚小江a, 曹俊a, 陈丽a, 亢科科a, 陈阳a, 田密a, 杨复沫b,c     
a. 中国科学院重庆绿色智能技术研究院水库水环境重点实验室大气环境研究中心, 重庆 400714;
b. 四川大学建筑与环境学院烟气脱硫国家工程研究中心, 四川成都 610065;
c. 中国科学院城市环境研究所区域大气环境研究卓越创新中心, 福建厦门 361021
摘要:低温脱硝技术由于具有无需再加热烟气、方便燃煤电厂脱硝改造以及适用于一些烟气温度较低的非电力行业脱硝场合等优点,吸引了越来越多研究者的关注.低温脱硝催化剂是该技术中最关键的单元,因此其配方开发及相关工作已成为近年来的研究热点之一.商业化V2O5-WO3/TiO2催化剂在300-400℃的固定源烟气脱硝中表现出优异的性能,然而其低温脱硝性能却差强人意.并且,V2O5具有生物毒性,会造成二次污染.因此,低温脱硝催化剂的开发主要集中在环境友好的非钒基催化剂上.其中,MnOx基催化剂由于具有优异的低温脱硝性能而成为重点研究对象.特别是MnOx/CeO2催化剂由于CeO2良好的氧化还原性能和较高的储释氧容量,引起了低温脱硝领域越来越多研究者的兴趣.然而,众所周知,CeO2的比表面积和热稳定性并不令人满意.幸运的是,研究表明,阳离子掺杂可有效地克服CeO2的上述缺点.此外,随着纳米材料制备科学与技术的发展,不同形貌的CeO2已经能可控合成.研究表明,CeO2纳米棒比其它形貌的CeO2更适合用作载体,因为CeO2纳米棒主要暴露的{110}晶面易于形成氧空位以及与表面分散组分产生强相互作用.因此,在本工作中,我们在CeO2纳米棒的晶格中掺入热稳定的Zr4+,Al3+,Si4+等阳离子以提高其比表面积和热稳定性,并以该CeO2纳米棒为载体负载MnOx,考察了Zr4+,Al3+,Si4+等阳离子掺杂对MnOx/CeO2纳米棒催化剂低温脱硝性能的影响,筛选出最佳的掺杂离子.对制备的样品进行了透射电子显微镜、高分辨透射电子显微镜、X射线衍射、拉曼光谱、氮气物理吸附、氢气程序升温还原、氨气程序升温脱附、氨气吸附原位漫反射红外光谱和X射线光电子能谱等一系列表征分析,并利用氨气-选择性催化还原(NH3-SCR)反应评价了其脱硝性能和抗水抗硫性能.结果表明,Si4+掺杂的MnOx/CeO2纳米棒(MnOx/CS-NR)催化剂具有最多的氧空位、表面酸性位和Mn4+因而表现出最佳的脱硝活性.由于其氧化还原性能适当减弱,有效地抑制了氨气的非选择性催化氧化,从而表现出最低的N2O生成量.此外,MnOx/CS-NR催化剂还显示出最佳的抗水抗硫性能.综上所述,Si4+是MnOx/CeO2纳米棒催化剂的最佳掺杂离子.
关键词MnOx/CeO2纳米棒催化剂    掺杂效应    氧空位    表面酸性    低温氨气选择性催化还原反应    

1 Introduction

Recently, low-temperature denitration techniques [1-3] have attracted increasing attention for the following reasons. First, the denitration unit can be fixed after the precipitator and desulfurizer without reheating the flue gas, which is beneficial for energy-saving and inhibition of catalyst poisoning caused by dust and SO2. Second, denitration reform of coal-fired power plants can be conveniently achieved without the need to adjust the precipitator and desulfurizer. Finally, low-temperature denitration can be used for some non-electrical industry denitration processes with low-temperature flue gas (below 300 ℃) from waste incinerators, glass furnaces, coking furnaces, etc. Low-temperature denitration catalysts are the most important factor in this technique; thus, the investigation of low-temperature denitration catalysts has become highly topical.

Commercial V2O5-WO3/TiO2 catalysts exhibit excellent catalytic performance for NH3-selective catalytic reduction (i.e., NH3-SCR) of nitrogen oxides (i.e., NOx) from the flue gas of stationary sources at 300-400 ℃, whereas their performance in low-temperature denitration is not satisfactory [4, 5]. Moreover, V2O5 exhibits biological toxicity, which can result in secondary pollution [6, 7]. Therefore, investigations of low-temperature denitration catalysts have mainly focused on environment-friendly non-vanadium-based transition metal oxides. Specifically, manganese oxides (i.e., MnOx) have been widely studied for low-temperature NH3-SCR due to their good denitration activity at low temperature [8-14]. In order to further improve the denitration activity and N2 selectivity, MnOx species have been loaded onto various supports, such as CeO2, TiO2, carbon nano-tubes (CNTs), SiO2, and γ-Al2O3 [15-19]. MnOx/CeO2 catalysts have attracted much more attention for low-temperature denitration due to their good redox ability and the high oxygen storage/release capacity of CeO2 [20-25]. However, it is well known that the specific surface area and thermal stability of pure CeO2 are not satisfactory. Fortunately, the incorporation of other cations (such as Zr4+, Sn4+, Ti4+, Si4+, Al3+, and Mg2+) into the lattice of CeO2 can effectively be used to overcome these drawbacks [26-28].

With the development of techniques for the preparation of nanomaterials, CeO2 with different morphologies (such as nano-cubes, nano-polyhedrons, nano-rods, and nano-spheres) has been successfully synthesized [21, 29-31]. Some research results indicate that CeO2 nano-rods are more suitable for use as a support than CeO2 with other morphologies due to the predominantly exposed {110} facet of the CeO2 nano-rods, which facilitates the formation of oxygen vacancies and interactions with the surface dispersed components [29, 30, 32]. Therefore, in the present work, we incorporate the thermally stable Zr4+, Al3+, and Si4+ cations into the lattice of CeO2 nano-rods to improve their specific surface area and thermal stability. MnOx species are then loaded onto these doped supports with the purpose of exploring the doping effect of cations (Zr4+, Al3+, and Si4+) on the MnOx/CeO2 nano-rod catalyst for low-temperature NH3-SCR, and finally, the optimal dopant is selected.

2 Experimental
2.1 Catalyst preparation

These doped ceria-based nano-rod supports were synthesized by a hydrothermal method. The detailed experimental steps are as follows. First, the required amounts of Ce(NO3)3·6H2O and Zr(NO3)4·5H2O or Al(NO3)3·9H2O or C8H20O4Si (i.e., TEOS) were dissolved in deionized water and homogenized by magnetic stirring for 30 min. The above solution was added dropwise to 6 mol L-1 NaOH solution with magnetic stirring for another 30 min. The obtained suspension was placed in a Teflon-lined stainless steel autoclave and kept at 100 ℃ for 24 h. The cooled precipitate was centrifuged and washed several times with deionized water until no pH change could be observed. The filter cake was then dried at 70 ℃ for 12 h in a vacuum oven. Finally, these samples were calcined at 400 ℃ for 3 h in a muffle furnace. The Zr4+, Al3+, and Si4+ doped supports are respectively denoted as CZ-NR, CA-NR, and CS-NR, where the molar ratio of Ce/Zr (Al, Si) was 9/1. Furthermore, the CeO2-NR support was also prepared by the same procedure for comparison.

MnOx was loaded onto the surface of the above supports by a wet impregnation method. In brief, the desired amount of Mn(NO3)2 was dissolved in deionized water with magnetic stirring. The required amount of CeO2-NR or CZ-NR or CA-NR or CS-NR support was added to the Mn(NO3)2 solution and magnetically stirred for 1 h. Subsequently, the suspension was heated at 100 ℃ in an oil bath to vaporize the water, and oven dried at 100 ℃ for 12 h. Finally, all the samples were calcined at 400 ℃ for 3 h in the muffle furnace. The prepared samples are denoted as MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR, respectively; the MnOx loading was fixed at 1.0 mmol Mnn+/100 m2 support.

2.2 Catalyst characterization

Transmission electron microscopy (TEM) and high-resolution transmission electron microscopy (HRTEM) characterizations were carried out on a JEM-2100 instrument operating at 200 kV. Each sample was dispersed in ethanol and kept in an ultrasonic bath for 30 min, then deposited on a carbon-covered copper grid for each test.

X-ray diffraction (XRD) patterns were recorded on a Philips X'pert Pro diffractometer with a Ni-filtered Cu-Kα target (λ = 0.15418 nm) and the X-ray tube was operated at 40 kV and 40 mA.

Raman spectra were collected on a Renishaw Invia Laser Raman spectrometer with an Ar+ laser beam. The excitation wavelength and laser power were 532 nm and 5 mW, respectively.

Brunauer-Emmett-Teller (BET) specific surface area was obtained from the N2-physisorption data acquired at -196 ℃ on a Belsorp-max analyzer. Before the analysis, the sample was degassed under vacuum at 300 ℃ for 4 h.

H2 temperature-programmed reduction (H2-TPR) was performed on a chemisorption analyzer (TP-5076) with a 7% H2-93% Ar mixture as the reductant. Before the reduction, 50 mg of catalyst was pretreated with N2 at 300 ℃ for 1 h. After cooling to ambient temperature, the TPR process was started at a rate of 10 ℃ min–1.

NH3 temperature-programmed desorption (NH3-TPD) was also performed on the chemisorption analyzer (TP-5076). The catalyst (200 mg) was pretreated with N2 at 300 ℃ for 1 h. Thereafter, the catalyst was saturated with a 1% NH3-99% N2 mixture at 100 ℃, and then flushed with N2 for 1 h to remove the gas-phase NH3. Finally, the TPD process was carried out at a rate of 10 ℃ min–1.

In situ diffuse reflectance infrared Fourier transform spectra (in situ DRIFTS) for NH3 adsorption were recorded on a Nicolet 5700 FT-IR spectrometer equipped with an MCT detector. Prior to the test, the sample was pretreated with N2 at 350 ℃ for 1 h. The sample background was collected in the cooling process. At room temperature, the sample was exposed to a 1% NH3-99% N2 mixture until it became saturated. Finally, the spectrum was recorded at each target temperature by subtracting the corresponding sample background.

X-ray photoelectron spectra (XPS) were acquired on a PHI 5000 VersaProbe system with a monochromatic Al-Kα target (1486.6 eV). Before the test, the sample was outgassed in a UHV chamber (< 5 × 10–7 Pa). Moreover, the charging effect was compensated by calibration relative to the binding energy of adventitious C 1s at 284.6 eV.

2.3 Measurement of catalytic performance

Measurements of the denitration performance and H2O+SO2 tolerance were carried out at steady-state. The reaction gas comprised NO (500 ppm), NH3 (500 ppm), O2 (5%), SO2 (0 or 100 ppm), and H2O (0 or 5%), with N2 balance. First, 200 mg of the sample was placed in the reaction tube and pretreated with N2 at 300 ℃ for 1 h. The reactions were then allowed to take place at each temperature at a space velocity of 60000 ml g–1 h–1. NO and NO2 were detected by a flue gas analyzer, while N2O was measured using a N2O analyzer. The NOx conversion was determined as follows:

3 Results and discussion
3.1 Morphology analysis (TEM and HRTEM)

The morphologies and exposed crystal planes of these doped CeO2-based supports and the corresponding supported MnOx-based catalysts were determined by TEM and HRTEM characterization, as shown in Fig. 1 (and Fig. S1 in the Supporting Information). The CeO2-NR support exhibited a regular rod morphology with lengths from 30 to 150 nm and diameters in the range of 5-10 nm (Fig. 1(a)). The lattice fringes with an inter-planar spacing of 0.190 nm were detected in Fig. 1(b), which are attributed to the (220) crystal plane of the {110} facet [29, 30, 32, 33]. Moreover, the rod morphology was also observed for the Zr4+, Al3+, and Si4+ doped samples (i.e., CZ-NR, CA-NR, and CS-NR supports) in Fig. 1(c, e, g), where the rod length of CZ-NR was obviously shorter than that of the other supports, which suggests that the incorporation of Al3+ and Si4+ can maintain the rod morphology of CeO2 more efficiently. Furthermore, Fig. 1(d, f, h) shows that the {110} facet was the mainly exposed face for the CZ-NR, CA-NR, and CS-NR supports. These results indicate that the incorporation of Al3+ and Si4+ had no obvious influence on the morphology and exposed crystal plane of CeO2, while Zr4+ doping leads to a shorter rod length.

Fig. 1. TEM and HRTEM images of these ceria-based supports: (a, b) CeO2-NR, (c, d) CZ-NR, (e, f) CA-NR, and (g, h) CS-NR.

Fig. S1 (in the Supporting Information) demonstrates that all the MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts display the original morphologies and exposed crystal planes of the CeO2-NR, CZ-NR, CA-NR, and CS-NR supports, respectively. In addition, the lattice fringes of MnOx were absent. These phenomena suggest that the MnOx species were well dispersed on the surface of the CeO2-NR, CZ-NR, CA-NR, and CS-NR supports, and did not change the original morphologies and exposed crystal planes of these supports. Furthermore, it is important to gain information about the morphologies of the used catalysts, which is beneficial for understanding the structural stability of these catalysts. Therefore, TEM experiments were carried out on these catalysts after use from room temperature to 250 ℃ in the NH3-SCR reaction (Fig. S2; Supporting Information). All of the used catalysts exhibited a rod morphology (the rod length of the used MnOx/CZ-NR catalyst was obviously shorter than that of the other three samples), which is similar to the TEM images of the corresponding fresh catalysts. The reason may be that these fresh catalysts were obtained by calcination at 400 ℃, while the highest temperature used in the reaction was only 250 ℃. Thus, the original morphologies could be maintained after use from room temperature to 250 ℃ in the NH3-SCR reaction, which suggests that the rod structure of these catalysts exhibits good stability.

3.2 Determination of structure and texture (XRD, Raman, and N2-physisorption)

The XRD patterns of these supports and the supported MnOx-based catalysts are displayed in Fig. 2. It can be seen from Fig. 2(a) that the CeO2-NR support exhibits the typical peaks of the cubic fluorite structure between 20° and 80° (PDF-ICDD 34-0394) [34-36]. For the CZ-NR, CA-NR, and CS-NR supports, only the peaks attributed to cubic fluorite-type CeO2 were detected, while the diffraction signals of ZrO2, Al2O3, and SiO2 were absent. In addition, the peaks of the CZ-NR, CA-NR, and CS-NR supports shifted slightly to higher angles compared to those of the CeO2-NR support, which is because the ionic radii of Zr4+ (0.80 Å), Al3+ (0.51 Å), and Si4+ (0.42 Å) are smaller than that of Ce4+ (0.92 Å). The incorporation of Zr4+, Al3+, and Si4+ results in shrinkage of the CeO2 lattice, and further led to a right-shift of the peaks according to the Bragg equation [27, 28]. The lattice parameters of these supports were calculated and are listed in Table 1. The lattice parameters of the CZ-NR, CA-NR, and CS-NR supports were smaller than that of the CeO2-NR support, which indicates that Zr4+, Al3+, and Si4+ (with smaller ionic radii) were indeed incorporated into the lattice of the CeO2-NR support. Moreover, the intensity of the XRD peaks of the CZ-NR, CA-NR, and CS-NR supports was weaker than that of the CeO2-NR support, whereas the full-width at half maximum height (FWHM) of these doped supports was wider than that of the CeO2-NR support, which suggests that the incorporation of Zr4+, Al3+, and Si4+ inhibits growth of the CeO2 grains, and results in a smaller grain size according to the Debye-Scherrer equation [28, 36]. All of these results indicate that Zr4+, Al3+, and Si4+ were successfully doped into the CeO2 lattice to generate the Ce-O-M (M = Zr, Al, and Si) solid solution. Fig. 2(b) shows that the MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts also exhibit the cubic fluorite structure of CeO2, while no diffraction signals of MnOx were observed. These results suggest that the MnOx species were well dispersed on the surface of the CeO2-NR, CZ-NR, CA-NR, and CS-NR supports, or/and exist in the clustered state, and are not within the detection-limit of the XRD technique.

Fig. 2. XRD patterns of (a) supports and (b) catalysts.
Table 1
Lattice parameters and N2-physisorption results of the ceria-based supports

Raman spectroscopy was employed to further investigate the structures of these supports and supported MnOx-based catalysts, as presented in Fig. 3. As shown in Fig. 3(a), the CeO2-NR support exhibits a strong Raman scattering peak at 464 cm–1 and a broad weak band around 610 cm–1. The first strong peak is attributed to the F2g vibration mode of cubic fluorite-type CeO2, while the latter is related to defect-induced modes (denoted as D, e.g., oxygen vacancies) on the surface of CeO2 [32, 37, 38]. With regard to the CZ-NR, CA-NR, and CS-NR supports, only the F2g and D bands could be observed, while the signals of ZrO2, Al2O3, and SiO2 were not detected. Moreover, compared to the profile of the CeO2-NR support, the F2g peak of these doped supports shifted slightly to the low-wavenumber direction and weakened to some extent. These findings suggest that Zr4+, Al3+, and Si4+ are incorporated into the lattice of CeO2, which is consistent with the XRD results. Interestingly, it is widely recognized that the intensity ratio of the D and F2g (i.e., ID/IF2g) bands may indicate the relative concentration of oxygen vacancies on the surface of ceria-based materials [22, 32, 37]. The ID/IF2g ratio of these supports is also presented in Fig. 3(a), where the values for the CZ-NR, CA-NR, and CS-NR supports are slightly larger than that of the CeO2-NR support, which indicates that the incorporation of Zr4+, Al3+, and Si4+ can increase the concentration of oxygen vacancies on the surface of CeO2. From Fig. 3(b), it was found that the MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts also presented a strong peak (F2g) and a broad weak band (D) without the signals of MnOx, which suggests that the MnOx species were well dispersed on the surface of the CeO2-NR, CZ-NR, CA-NR, and CS-NR supports (supported by the XRD results). Furthermore, the ID/IF2g values of these MnOx-based catalysts (inset in Fig. 3(b)) are remarkably larger than those of the corresponding supports, which indicates that the loaded MnOx species can interact with these supports to generate more oxygen vacancies. Notably, the MnOx/CS-NR catalyst had the most oxygen vacancies among these MnOx-based catalysts.

Fig. 3. Raman spectra of (a) supports and (b) catalysts.

Textural data for these supports were obtained from N2-physisorption experiments, as listed in Table 1. The BET specific surface area and total pore volume of the CZ-NR, CA-NR, and CS-NR supports were obviously larger than those of the CeO2-NR support, which is related to the fact that the incorporation of Zr4+, Al3+, and Si4+ inhibits growth of the CeO2 grains, and thus results in a smaller grain size (supported by the XRD results). Moreover, the increase in the BET specific surface area and total pore volume is beneficial for dispersion of the MnOx species on the surface of these doped supports.

3.3 Analysis of redox properties (H2-TPR)

H2-TPR was used to explore the redox properties of these MnOx-based catalysts, and the results are displayed in Fig. 4. The data show that the MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts all exhibit three reduction peaks in the temperature range of 200-500 ℃, attributed to gradual reduction of the MnOx species (i.e., MnO2 → Mn2O3 → Mn3O4 → MnO, denoted as α, β, and γ, respectively) [2, 39-41]. The quantitative H2-TPR data are summarized in Table 2. The peak temperature of the MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts was higher than that of the MnOx/CeO2-NR catalyst, which indicates that the incorporation of Zr4+, Al3+, and Si4+ leads to greater difficulty in reducing the MnOx species. The lessened reduction ability is beneficial for inhibiting the non-selective catalytic oxidation of NH3 during the NH3-SCR reaction, which results in decreased generation of N2O as a by-product. Furthermore, Table 2 shows that the practical H2 consumption of these MnOx-based catalysts is clearly larger than the corresponding theoretical H2 consumption (presented in brackets), which indicates that the reduction peaks of α, β, and γ not only correspond to the reduction of MnOx species, but also have contributions from the reduction of these ceria-based supports. Interestingly, the actual H2 consumption of the MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts was significantly larger than that of the MnOx/CeO2-NR catalyst, which suggests that the incorporation of Zr4+, Al3+, and Si4+ increases the amount of reducible species. It is generally recognized that the NH3-SCR reaction involves a redox cycle and an acid cycle [42]. Thus, the increase in the reducible species over the MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts may contribute to the redox cycle in the NH3-SCR reaction.

Fig. 4. H2-TPR profiles of the catalysts.
Table 2
Peak temperature and H2 consumption of the catalysts obtained from H2-TPR
3.4 Study of surface acidity (NH3-TPD and in situ DRIFTS of NH3 adsorption)

The NH3-TPD profiles of these MnOx-based catalysts are presented in Fig. 5. This Fig. shows that the MnOx/CeO2-NR and MnOx/CZ-NR catalysts exhibit four desorption peaks between 100 and 600 ℃ (labeled as I, II, III, and IV, respectively), which are attributed to the desorption of physisorbed NH3 species, as well as the desorption of chemisorbed NH3 species, from the weak acid sites, medium-strong acid sites, and strong acid sites, respectively [18, 43-46]. For the MnOx/CA-NR and MnOx/CS-NR catalysts, apart from the four aforementioned desorption peaks, an extra shoulder peak was observed at high temperature (denoted as V), which may be related to the desorption of chemisorbed NH3 species from the hydroxyl groups bonding to Al3+ and Si4+ ions. Some interesting deductions can be made from the quantitative NH3-TPD analysis (Table 3). The total number of acidic sites of the MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts is obviously higher than that of the MnOx/CeO2-NR catalyst, which indicates that the incorporation of Zr4+, Al3+, and Si4+ can efficiently improve the surface acidity of the MnOx/CeO2-NR catalyst. Notably, the MnOx/CS-NR catalyst has the largest number of acidic sites among these MnOx-based catalysts, which is conducive to the adsorption and activation of NH3 molecules, and further enhances the denitration performance for NH3-SCR reaction.

Fig. 5. NH3-TPD profiles of the catalysts.
Table 3
Quantitative analysis of NH3-TPD over the catalysts.

Therefore, the MnOx/CS-NR catalyst was selected as the representative sample to further distinguish the Brønsted (B) acid sites and Lewis (L) acid sites on the catalyst surface through in situ diffuse reflectance infrared Fourier-transform spectroscopy (DRIFTS) analysis of the NH3 adsorption, as shown in Fig. 6. For comparison, the in situ DRIFTS data for NH3 adsorption over the MnOx/CeO2-NR catalyst are also presented in this Fig.. Fig. 6(a) shows that when the MnOx/CeO2-NR catalyst was saturated with a 1% NH3-99% N2 mixture at room temperature, signals of NH3 coordinated to the L acid sites appeared at 1056, 1117, 1291, 1549, and 1589 cm–1, while the vibration band of NH4+ bonded to the B acid sites appeared at 1425 cm–1 [36, 47-51]. Interestingly, the intensity of the vibration bands related to the B acid sites and L acid sites weakened with an increase in temperature, and some signals of the L acid sites disappeared at 300 and 350 ℃, which suggests that the adsorbed NH3 species on the surface of the MnOx/CeO2-NR catalyst can be desorbed and transformed with an increase in temperature. For the MnOx/CS-NR catalyst (Fig. 6(b)), upon saturation with a 1% NH3-99% N2 mixture at room temperature, the vibration bands of the B acid sites and L acid sites could be detected. Compared with Fig. 6(a), the relative intensity of the band of the B acid sites of the MnOx/CS-NR catalyst was remarkably stronger than that of the MnOx/CeO2-NR catalyst, which indicates that the incorporation of Si4+ effectively increases the number of B acid sites. It is generally accepted that B acid sites play a more important role in the low-temperature NH3-SCR reaction than L acid sites [19, 52]. Furthermore, the intensity change of all the vibration bands of the MnOx/CS-NR catalyst with an increase in temperature was more pronounced than for the MnOx/CeO2-NR catalyst (especially from 100 to 150 ℃), which suggests that the MnOx/CS-NR catalyst is more effective for activation of the adsorbed NH3 species. These results suggest that the MnOx/CS-NR catalyst may exhibit better denitration performance than the MnOx/CeO2-NR catalyst for the low-temperature NH3-SCR reaction.

Fig. 6. NH3-adsorption in situ DRIFTS of (a) MnOx/CeO2-NR and (b) MnOx/CS-NR.
3.5 Surface chemical state analysis (XPS)

The surface properties of the denitration catalysts play an important role in the NH3-SCR reaction. Hence, the surface chemical states of these MnOx-based catalysts were analyzed by XPS, as presented in Fig. 7. The Mn 2p spectra in Fig. 7(a) show six bands for the MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts, ascribed to the Mn 2p1/2 and Mn 2p3/2 signals of Mn4+, Mn3+, and Mn2+, respectively [53, 54]. It is commonly recognized that Mn4+ is more effective for the elimination of NOx than the Mn3+ and Mn2+ ions [55]. Therefore, the relative content of Mn4+ on the surface of these MnOx-based catalysts was calculated, as presented in Table 4. The Mn4+ content of the MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts was higher than that of the MnOx/CeO2-NR catalyst. The reasons may be as follows: first, the larger BET specific surface area of the CZ-NR, CA-NR, and CS-NR supports is beneficial for dispersion of the Mn-precursor, which can promote the oxidation of Mn2+ to high-valence Mn4+ during the calcination process; second, the incorporation of Zr4+, Al3+, and Si4+ strengthens the electronic interaction between the doped supports and the surface-dispersed MnOx species, which can lead to the generation of more Mn4+. Notably, the MnOx/CS-NR catalyst had the highest Mn4+ content among these MnOx-based catalysts, which may contribute to the excellent denitration performance for the low-temperature NH3-SCR reaction.

Fig. 7. XPS results of the catalysts. (a) Mn 2p; (b) O 1s.
Table 4
Surface composition and atomic ratio of the catalysts analyzed by XPS.

Fig. 7(b) shows the O 1s spectra of these MnOx-based catalysts, demonstrating the presence of two types of oxygen species on the surface of the MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts, i.e., lattice oxygen species with a signal centered at 529.2 eV (denoted as Oβ) and surface adsorbed oxygen species with a signal at 531.7 eV (denoted as Oα) [50, 56]. It is generally recognized that the ratio of the areas of the Oα and Oα+Oβ peaks (i.e., Oα/(Oα+Oβ)) is an indicator of the relative content of surface adsorbed oxygen species, and an increase in the Oα content can promote the oxidation of NO to NO2, and further enhances the denitration performance for the low-temperature NH3-SCR reaction through a fast selective catalytic reduction (SCR) pathway [50]. Therefore, the Oα content of the surface of these MnOx-based catalysts was calculated, and is also listed in Table 4. The Oα content of the MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts was smaller than that of the MnOx/CeO2-NR catalyst, which suggests that the incorporation of Zr4+, Al3+, and Si4+ may inhibit the fast SCR pathway, and further negatively affects the low-temperature NH3-SCR reaction.

3.6 Evaluation of denitration performance and H2O+SO2 tolerance (NH3-SCR reaction)

The denitration performance of these CeO2-based supports and corresponding MnOx-based catalysts is displayed in Fig. 8. The NOx conversion data in Fig. 8(a) show that the CZ-NR, CA-NR, and CS-NR supports exhibit slightly higher catalytic activity than the CeO2-NR support, and loading with MnOx could obviously enhance the catalytic activity of the supports. Notably, the MnOx/CS-NR catalyst gave the best catalytic activity among these catalysts above 100 ℃. The reasons may be as follows: first, the MnOx/CS-NR catalyst possesses the largest amount of oxygen vacancies, which may enhance dissociation of the NOx molecules; second, it has the largest number of acid sites, which can promote the adsorption and activation of NH3 molecules; finally, it has the highest Mn4+ content, which is conducive to the elimination of NOx. However, the MnOx/CZ-NR catalyst exhibits the lowest NOx conversion among these catalysts in the 50-200 ℃ range, which may be because the incorporation of Zr4+ into the lattice of CeO2 shortens the length of the nano-rods and further decreases the extent of exposure of the active {110} facet. Moreover, the NOx conversion curves of these catalysts exhibit a similar trend as a function of temperature, i.e., an initial increase with an increase in temperature and a subsequent decline with a further increase in the temperature, because the non-selective catalytic oxidation of NH3 results in a decrease in the amount of reductant, which is maximal at 200 ℃.

Fig. 8. Catalytic performance of these ceria-based supports and corresponding catalysts. (a) NOx conversion; (b) N2O concentration.

It is well known that MnOx-based catalysts generally exhibit poor N2 selectivity as their very strong redox properties lead to the non-selective catalytic oxidation of NH3 to N2O (by-product). Therefore, the concentration of N2O generated in the reaction process was monitored, as shown in Fig. 8(b). Almost no N2O was formed over these CeO2-based supports over the entire temperature range, whereas the N2O concentration increased significantly for the reaction over these MnOx-based catalysts in the 100-250 ℃ range. In addition, the MnOx/CS-NR catalyst presented the lowest N2O concentration among these catalysts over the entire temperature range, which may be related to its lower redox ability and effective activation of NH3. These two factors partially inhibit the non-selective catalytic oxidation of NH3 to generate N2O. Combining the results of Fig. 8(a) and (b), it is found that the MnOx/CS-NR catalyst exhibits the best denitration performance in the present study.

Fig. 9 shows the H2O+SO2 tolerance of the MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts at 200℃. Steady-state NOx conversion over these MnOx-based catalysts was easily achieved in the absence of H2O and SO2 (within the first 120 min). However, all the catalysts exhibited an obvious decrease in the NOx conversion (about 20%) once H2O and SO2 were introduced (from 120 to 600 min). According to the literature [2, 44, 57], this change may be derived from competitive adsorption between the reactants and toxic molecules, the deposition of sulfates, and sulfation of the active species. Finally, the NOx conversion with these MnOx-based catalysts could be partially restored after the removal of H2O and SO2, with a decline in the activity of only about 3% relative to the original values (the last 120 min). These experimental results suggest that the decrease in the NOx conversion over these catalysts caused by H2O and SO2 occurs mainly by reversible reactions, with some irreversible deactivation. Furthermore, the similar trend in the NOx conversion based on measurement of the H2O+SO2 tolerance indicates that these catalysts might follow the same deactivation mechanism. Overall, the MnOx/CS-NR catalyst generally presented the highest NOx conversion among these catalysts despite the absence or presence of H2O and SO2, which suggests that MnOx/CS-NR is the most promising catalyst in the present work.

Fig. 9. Resistance to water and sulfur dioxide over these catalysts at 200 ℃.
4 Conclusions

The thermally stable Zr4+, Al3+, and Si4+ cations were incorporated into the lattice of CeO2-NR to prepare MnOx/CeO2-NR, MnOx/CZ-NR, MnOx/CA-NR, and MnOx/CS-NR catalysts for low-temperature NH3-SCR with the purpose of exploring the doping effect and screening the optimal dopant. These samples were characterized in detail, and the key conclusions are as follows: (1) the incorporation of Zr4+, Al3+, and Si4+ does not change the rod-like structure and exposed active {110} facet of CeO2-NR, but Zr4+ doping shortens the rod length; (2) the BET specific surface area of CeO2-NR can be effectively enlarged by Zr4+, Al3+, and Si4+ doping, which is beneficial for dispersion of the MnOx species; (3) the MnOx/CS-NR catalyst has the largest number of oxygen vacancies, the largest number of acid sites, and the highest Mn4+ content, which result in the best denitration performance; (4) the Si4+-doped catalyst not only exhibits the best denitration performance, but also displays good H2O+SO2 tolerance, which indicates that Si4+ is the optimal dopant for the MnOx/CeO2-NR catalyst in the present work.

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