Metal nanoparticles are the active catalysts for the majority of current chemical processes [1, 2]. However, conventional nanoparticle catalysts have several major issues, particularly the inherent size polydispersity, and the difficulty in precisely controlling the structure at the atomic level [3]. These major limitations preclude fundamental investigations on the precise structure-activity relationships, e.g., it is usually impossible to unambiguously identify the catalytically active species in nanoparticle catalysis [4-6]. The majority of current studies offer an ensemble average of the catalytic performance due to the structural polydispersity and heterogeneity of conventional nanoparticle catalysts. Although significant efforts have been invested in preparing well-defined nanoparticles as model catalysts, fundamental catalysis research still lags behind [7]. Therefore, generalizing the synthesis of atomically precise metal nanoclusters and using them as well-defined catalysts are of paramount importance. Atomically monodisperse nanoclusters are composed of an exact number of metal atoms, and thus differ from the respective metal nanoparticles [8-11]. More importantly, based on their atom packing structures and unique electronic properties, these nanoclusters permit the precise correlation of particle structure and catalytic properties, which may help the identification of active sites on the metal nanoparticle catalysts [12]. This is the long-standing goal of catalysis research.
Amidation reaction is an important route for producing pharmaceuticals, agrochemicals, dyes, and fine chemicals [13, 14]. Significant efforts have been invested in the efficient synthesis of imines from secondary amines under mild conditions favorable for practical applications [15-17]. However, the one-pot synthesis of benzalaniline involves the condensation of a carbonyl compound and an amine, and is therefore, difficult to realize due to the exceedingly active nature of carbonyl compounds [18]. It has been shown that the formation of C-N bonds can be accomplished in the presence of Pd/C, Ir complex, or FeⅡ/EDTA complex [19] through transfer hydrogenation or by utilizing a reducing agent; however, these methods are incompatible with imines containing C=N bonds.
In this study, we utilize a three-Pd-atom nanocluster protected by ligands to catalyze the one-pot synthesis of benzalaniline from nitrobenzene and benzaldehyde, and our catalyst exhibited efficient conversion and selectivity toward the partially hydrogenated product (benzalaniline). For comparison, conventional Pd nanoparticles were also synthesized and applied to the same reaction, and they afforded a completely hydrogenated product (benzylaniline). Our studies promote the exploration of well-defined nanoclusters as highly efficient catalysts for the synthesis of fine chemicals.
The composition of the Pd nanocluster was determined by matrix-assisted laser desorption ionization mass spectrometry (MALDI-MS) (Fig. 1(a)), which confirmed that the formula of the nanocluster is Pd3Cl(PPh2)2(PPh3)3 (abbreviated as Pd3, hereinafter), which is consistent with the peak located at 1511 Da (note that the peaks at 984 and 1249 m/z, marked by the asterisks, are fragments resulting from MALDI instead of impurities, and the peaks might be assigned to Pd3Cl(PPh2)2(PPh3)2 and Pd3Cl(PPh2)2(PPh3), respectively). The atomic structure of the Pd3 nanocluster can be viewed as a triangle, as shown in Fig. 1(b), capped by one Cl, two PPh2, and three PPh3 ligands. The non-metallic nature of the Pd3 nanocluster is manifested in its optical spectrum (Fig. 1(c)), which exhibits multiple absorption bands centered at 340, 418, and 485 nm (reminiscent of quantum dot behavior). X-ray photoelectron spectroscopy (XPS) analysis shows that the apparent binding energies of the Pd 3d electrons in the Pd3 nanocluster are blue-shifted, compared to the case with the bulk Pd electrons (Fig. 1(d)). The blue shift in the binding energy is typical for very small particles [20]. Note that the peak at 336.9 eV is assigned to Pd2+ and the peak at 336.4 eV to Pd0, indicating that the average charge carried by the Pd atoms in the nanocluster is relatively close to zero. These data revealed the unique structural and electronic properties of the Pd3 nanocluster, which differed remarkably from those of the corresponding Pd nanoparticles.
Upon deposition of the Pd3 nanoclusters onto the oxide supports (γ-Al2O3, SiO2, MgO, and TiO2), transmission electron microscopy (TEM) images clearly demonstrated the average size of the Pd3 clusters, i.e., about 2 nm, supported on γ-Al2O3. For comparison, Pd nanoparticles supported on these oxides were also prepared, and the average size was around 2-3 nm (Fig. S1). High-resolution TEM studies of the Pd nanoparticles indicated that the lattice spacing of 0.195 nm can be assigned to the {200} lattice fringes (Fig. S1).
The one-pot synthesis of benzalaniline from nitrobenzene and benzaldehyde was selected as a model reaction to distinguish the catalytic performance of the Pd3 nanocluster from that of Pd nanoparticles. As listed in Table 1, the catalytic activity of Pd3 is superior to that of Pd nanoparticles for this reaction. With the free Pd3 nanocluster as the catalyst, an excellent nitrobenzene conversion of 90.6% could already be achieved. The Pd3 nanoclusters supported by oxides displayed even better catalytic activity than that of Pd nanoparticles with a conversion exceeding 96.0% under the same reaction condition, regardless of the support being used, which had no inherent catalytic activity. The supported Pd3 nanocluster showed a higher conversion than that of supported Pd nanoparticles by 10-25%. More importantly, the Pd3 nanoclusters and Pd nanoparticles exhibited distinct product selectivity, with the Pd3 nanocluster favoring the partially hydrogenated product (benzalaniline), and the Pd nanoparticles favoring the completely hydrogenated product (benzylaniline). The highest selectivity towards benzalaniline was obtained with the Pd3 nanoclusters supported by MgO. In addition, the commercial Pd/C catalyst afforded very high conversion of nitrobenzene, but a very low selectivity towards benzalaniline.
To show the stability of the Pd3 catalyst, the cycle performance of Pd3/γ-Al2O3 was tested using recycled catalysts under the same reaction conditions after simple centrifugation and washing with methanol. As illustrated in Fig. S2, no obvious decrease in the activity was observed, indicating the excellent reliability of this reaction system. To detect possible Pd leaching from the catalysts, inductively coupled plasma (ICP) spectroscopy was employed to measure the Pd species in the reaction solution, and no Pd species was detected. Furthermore, we conducted a comparison experiment: the reaction proceeded for 10 h, after which the catalyst was isolated. Subsequently, the reaction continued without the Pd catalyst for another 10 h. Consequently, the conversion of nitrobenzene in the reaction system without the Pd3 catalyst did not increase compared to that in the first 10 h of reaction with the Pd3 catalyst (Table 1), which further indicated that the leaching phenomenon of Pd was negligible. The Pd3 nanoclusters were very stable during the reaction, which was confirmed by the UV-vis spectroscopic fingerprints of the fresh and used catalysts, and no obvious spectral change was observed (Fig. S3).
To elucidate the mechanism for the distinct catalytic performances of the Pd3 nanoclusters and Pd nanoparticles, H-D exchange was carried out to explain how the atomic arrangement of Pd catalysts controlled the selective hydrogenation in the amidation reaction. Fig. 2 presents the significant H-D evolutions with the increasing temperatures of γ-Al2O3, Pd3/γ-Al2O3, and Pd NPs/γ-Al2O3. In these H-D exchange experiments, four kinds of surface H species related to the three samples could be identified. The H-D evolution peak, α, observed at 303 ℃, was mainly due to the hydroxyl (HO-Al). For Pd3/γ-Al2O3, the new peak, β, located at 133 ℃ was assigned to the specific H species connected to the Pd3 clusters, since the initial peak belonging to HO-Al is quite distant from it. For the Pd nanoparticles supported on γ-Al2O3, there are two evolution peaks located at 168 and 264 ℃: the first peak, denoted by γ, is assigned to the chemisorbed H on the Pd nanoparticles; the second, denoted by δ, originates from HO-Al, which shifts to lower temperature due to the dissociation of its H catalyzed by the Pd contents [21, 22]. Thus, compared to that of γ-Al2O3, the abilities of Pd3/γ-Al2O3 and Pd NPs/γ-Al2O3 to dissociate H are both enhanced, although to different levels, with Pd NPs/γ-Al2O3 reaching H−D equilibrium at a temperature higher than that of Pd3/γ-Al2O3 by 35 ℃. The H-D exchange results show that Pd3/γ-Al2O3 is more active for the hydrogenation during the one-pot synthesis of benzalaniline from nitrobenzene and benzaldehyde
Temperature-programmed desorption (TPD) is usually adopted to measure the adsorption strength and capacity of the adsorbents onto the catalysts. The TPD spectra of H and benzalaniline on the Pd3 nanoclusters and Pd NPs are illustrated in Fig. 3. As shown in Fig. 3(a), no H was adsorbed on the bare support and H was only adsorbed on the Pd sites. The peak at 349 ℃ for the Pd3 nanocluster was assigned to the chemisorption of H, whereas the peak indicative of the hydrogenation desorption for Pd NPs was located at 287 ℃. Although the Pd NPs was found to have a lower hydrogen desorption temperature than that of the Pd3 catalyst, the Pd3 catalyst exhibited a relatively larger peak area than that of the Pd NPs. The ratio of the desorption peak areas for these two samples was estimated to be ~2.9:1. The amount of H desorbed by TPD was consistent with the change in the amount of H measured by chemisorption, which reflected the change in the dispersion of the active components in the catalyst [23, 24]. These phenomena indicated that the H chemisorption capacity of the Pd3 catalyst was greater than that of the Pd NPs, which is consistent with the higher hydrogenation activity of the Pd3 catalyst.
Moreover, there were significant differences from the benzalaniline-TPD results of the Pd3 and Pd NPs catalysts. As shown in Fig. 3(b), the desorption of benzalaniline over Pd3 started at 79 ℃ and reached maximum speed at 244 ℃, while the initial desorption of benzalaniline over Pd NPs occurred at around 146 ℃; the fastest desorption occurred at 338 ℃. The adsorption capacities of benzalaniline deduced from the peak areas suggested that the interaction of benzalaniline with Pd3 was much weaker than that with Pd NPs, and thus relatively high selectivity for benzalaniline was achieved by Pd3. The intriguing point is that the asymmetric shape of the peaks is in conjunction with the first order kinetics [25], implying that the adsorption behavior is non-dissociative. In conclusion, the results demonstrate that benzalaniline was easily formed in the Pd3 system rather than in the Pd NPs.
Density functional theory (DFT) calculations were performed using the Pd3 cluster and the Pd(100) surface as models of the Pd3 nanocluster and Pd nanoparticle catalysts, respectively, to elucidate the catalytic mechanism and the reason behind the different product selectivities. Fig. 4(a) presents the potential energy surface (PES) for the formation of benzalaniline (PhN=CHPh) from the reaction of aniline (PhNH2) and benzaldehyde (PhCH=O) catalyzed by the Pd3 cluster. Although nitrobenzene (PhNO2) was used as the N source, it was expected to be readily reduced to aniline by hydrogenation, and the latter was actually involved in the reductive coupling reaction with benzaldehyde. As shown in the enlarged image of the Pd3 cluster (Figs. 4(a) and S5, A-1), the Pd3 core is capped by three terminal PPh3 neutral ligands below the plane, two bridge PPh2, and one bridge Cl anionic ligand above the plane; the adsorption of the reactants will displace the relatively small Cl ligand. When the Cl anion is displaced by the O from PhCH=O (A-2), it still interacts with the rest of the cluster by electrostatic force, and this step is predicted to be quite exothermic (-2.24 eV), suggesting that the adsorption of PhCH=O is very favorable. This is followed by the transfer of H from PhNH2 to the O atom on the adsorbed PhCH=O (A-3), which is modestly endothermic (0.83 eV). Subsequently, PhN=CHPh is formed by further H transfer from N to O, accompanied by the formation of H2O (A-4), which is exothermic (-0.54 eV). The interaction of PhN=CHPh with the Pd3 core is found to be much weaker than that with the Cl anion; therefore, the regeneration of the Pd3 catalyst (A-5) is also exothermic (-1.84 eV). The selective formation of PhN=CHPh is partly due to its weak interaction with the Pd3 cluster; thus, its further hydrogenation is unfavorable.
For the one-pot synthesis of benzalaniline from PhNO2 and PhCH=O catalyzed by the Pd(100) surface, we focused our calculations on the hydrogenative coupling between PhNH2 and PhCH=O. Although the Pd(100) surface can simultaneously adsorb both reactants, PhNH2 through N, and PhCH=O through C and O (Figs. 4(b) and S6, B-2), the adsorption is not very strong, as the combined adsorption energy is only -0.63 eV. Therefore, two H transfer steps (B-3 and B-4) occur from N to O to form H2O and PhN=CHPh, both of which are slightly endothermic (0.42 and 0.38 eV, respectively). Unlike the case of the Pd3 cluster, where the adsorption of PhN=CHPh is weaker than that of the Cl anion, here, PhN=CHPh is quite strongly adsorbed on the Pd(100) surface via both N and C atoms. Due to the presence of adsorbed H on the Pd(100) surface, PhN=CHPh can further be hydrogenated to form benzylaniline (PhNHCH2Ph) also in two steps (B-5 and B-6), both of which are exothermic (-0.93 and -0.56 eV); therefore, the formation of the completely hydrogenated product is more favorable over the Pd nanoparticle catalyst. Thus, the difference in the selectivities between the Pd3 cluster and Pd nanoparticle catalysts is largely due to the presence of protective ligands in the former, which inhibit the complete hydrogenation of PhN=CHPh.
In summary, we discovered an efficient and easily recyclable Pd3 nanocluster catalyst for the one-pot synthesis of benzalaniline from nitrobenzene and benzaldehyde, which exhibited very high activity and selectivity toward the partially hydrogenated product, in sharp contrast to the catalytic performance of typical Pd nanoparticles that afforded the completely hydrogenated product. The different behaviors in the adsorption and reaction of the reactants of the two catalysts are found to be responsible for their distinct catalytic behaviors based on both catalyst characterizations and theoretical calculations. The atomically precise metal nanoclusters give way to a new type of metal catalyst with high efficiency for certain industrially important chemical processes and highlight the importance of pursuing atomic-precise metal nanoclusters for catalysis science and technology.
We acknowledge financial supports from National Natural Science Foundation of China (21773109, 91845104).