With the global increasing demand of energy and enhancing of environmental awareness, exploiting renewable and low-carbon energy supply is inevitable for the sustainable society [1, 2]. Hydrogen, as an ideal energy carrier, has been proposed as a promising alternative for fossil fuels because of its characteristic of clean product and high specific energy [3, 4]. One of the efficient scenarios for hydrogen production without CO2 releasing is combining water electrolysis with renewable energy sources, such as solar and wind energy [5, 6]. However, the cost of hydrogen production from water electrolysis is relative higher than that from fossil fuels (e.g. steam reforming) because of the high HER overpotential to some extent, which limited the large-scale applications of water electrolysis [5]. Therefore, enormous studies have been devoted to discover and fabricate effective HER catalysts and electrodes materials to reduce the cost of hydrogen production from water electrolysis [4, 7-10].
The mechanism of electrocatalytic HER is varied with the condition of electrolyte, especially for pH value. In acidic media, the Volmer reaction is the reduction of proton (Eq. (1)), while in alkaline media, it changes to the reduction of water molecule (Eq. (2)).
The different reaction mechanisms greatly alter the electrocatalytic activity via changing the kinetic and thermodynamic properties [11]. For example, the HER catalytic activity of Pt at pH = 13 is about 2 to 3 orders of magnitude lower than that of pH = 1 [12]. For water electrolysis, however, it is better to operate in alkaline condition, because the materials in alkaline media are always more corrosion-resistant than in acidic media. It helps to sharply reduce the facility cost via using steel and nickel as the electrodes of alkaline water electrolysis. Additionally, the alkaline media is more beneficial for electrocatalytic activity and stability of the oxygen evolution reaction (OER), the other half reaction of water electrolysis [12, 13]. For example, the OER catalysts in alkaline condition can remove Ir-based materials to reduce the cost [3, 6]. Therefore, enhancing the HER electrocatalytic performance in alkaline condition is particularly significant to the development of water electrolysis for hydrogen production.
Recently, a variety of HER catalysts have been explored to promote the electrocatalytic performance in alkaline condition, including noble metals [14-16], alloys [17], transition metal oxides [11], hydroxides [18, 19], sulfides [20, 21], nitrides [22], phosphides [8, 23], carbides [24] and the hybrid materials [4, 13]. For these materials, their basic strategies for reducing the HER overpotential are surround with enhancing the electrocatalytic activity, enlarging the reactive sites/area, improving the electroconductivity, and ameliorating the bubble or gas transport. Notably, the methods of enhancing the electrocatalytic activity of HER have already been the focus. However, compared with HER in acid, the mechanism of HER in alkaline condition is more complex. For example, the Volmer step (Eq. 2) not only relates to the adsorption energy of the hydrogen atom but also involves the adsorption energy of water, the dissociation energy of the H-OH band of water molecule and the desorption energy of the hydroxide anion [25, 26]. The complex reactions make it difficult for the electrocatalysts (composed with single component) to catalyze all the reaction steps efficiently, even though the noble metals. Therefore, a variety of hybrid materials have been exploited, each component of which was designed to catalyze the target reaction step or steps and work together to boost the complex reactions efficiently with synergistic effect. Especially, transition metal hydroxide-based hybrids exhibited excellent HER performance, such as the Ni(OH)2 modified Pt [27] and CuS coated with Ni(OH)2 [28].
At present, tremendous hybrid TM(OH)x materials have been exploited and investigated for HER, however, a comprehensive review on this topic has not been published. Herein, this review summarizes the key achievements in the development of layered transition-metal hydroxides [TM(OH)x] for efficient alkaline HER. Based on the structure of TM(OH)x, the mechanism of synergistic effect between TM(OH)x and HER active materials is illuminated firstly. Then, recent progress of TM(OH)x-based HER catalysts to optimize the synergistic effect are categorized as TM(OH)x and active materials, including species, structure, morphology and interaction relationship. Furthermore, TM(OH)x-based overall water splitting electrocatalysts and electrodes are summarized in the design principles for high activity and stability. Finally, some of key challenges for further developments and applications of hydrogen production are proposed.
According to the reports, TM(OH)x for HER are mainly focused on Ni-, Co- and Fe-based hydroxides, including layered single and double hydroxides with the structure of brucite-type hydroxides [Mg(OH)2] [29]. This structure consists of the metal ions approximately octahedrally surrounded by hydroxide ions. It should be pointed out that Ni(OH)2 is one of typical brucite-type structures and widely used for HER, which is introduced as the example. Generally, the Ni(OH)2 exhibits two common forms of α- and β-Ni(OH)2 [30]. Compared with α-Ni(OH)2, the β-Ni(OH)2 is more stable because of the less disorders. For the brucite-type structure of β-Ni(OH)2, the angle between a- and b-axes, namely γ, is 120° as shown in Fig. 1(a), and the values of a, b and c are 0.31, 0.31 and 0.46 nm, respectively (Fig. 1(b)). The α-Ni(OH)2 has the same ab-plane layered structure with β-Ni(OH)2, however, it always consists of abundant positive charged Ni(OH)2-x layers. To restore charge neutrality, its interlayer space is always intercalated with anions and water molecules [31], broadening its interlayer distance ranges from 0.41 to 0.80 nm [32]. Fig. 1(c), (d) show one of the idealized α-Ni(OH)2 structures which only contains the water molecules in the interlayer [33]. These intercalated waters are only weakly associated with the nickel cations, but not form hydrogen bonds with the lattice hydroxides [34].
The nature structure of Ni(OH)2 makes it possess some unique properties, such as hydration, ionic intercalation and substitution [35]. Because of hydration, water molecules insert into the interlayer space of the Ni(OH)2 sheets, the lattice energy of Ni(OH)2 decreases, meanwhile, the interlayer distance increases. These results weaken the force of adjacent layers and enhance the electrochemistry activity of the Ni(OH)2 when it acted as the alkaline battery material. With the help of ionic intercalation, the interlayer distance can be further expanded. When the appropriate intercalated reagents, such as sodium dodecyl sulfate [36] and hexamethylenetetramine [37], combined with particular reaction conditions [38], the Ni(OH)2 sheets can be peeled to single [36, 39, 40] or several designed layers [41-44] to be similar with the graphene and MoS2 [45, 46]. For the ionic substitution property, Ni(Ⅱ) can be substituted by the other metal cations to form isostructural hydroxides of Ni(OH)2, such as NiFe-LDH, NiCo-LDH, which were widely applied for electrocatalyst [47-51] and energy storage materials [52-55]. Own to the properties as described above, the structure of Ni(OH)2 is always disordered and multitudinous, making it hard to be simply designated as α- or β-phase.
The electrochemical performance of Ni(OH)2-based materials are usually varied with the crystal forms, thickness and cation substitution. For example, α-Ni(OH)2 displays higher activity for oxygen reduction reaction (ORR) than that of β-Ni(OH)2 [31], caused by the more disordered or defected structure as similar to other 2D materials, such as MoS2 and graphene [56-58]. Additionally, the thickness of the Ni(OH)2 nanosheets is one of main factors to change the electrochemical activity of the hybrid materials. For instance, the binding energy of hydroxide [BE(OH)] of single-layer (SL) Ni(OH)2 is more negative than that of multi-layer (ML) Ni(OH)2, resulting in higher HER activity of SL-Ni(OH)2 modified Pt/C electrocatalyst than that of ML Ni(OH)2 [39]. To further enhance the electrocatalytic activity, cation substitution to form LDH [29, 33, 59] is one of common and valid strategies by changing the physical and chemical properties of the materials. However, more convincing proofs under atomic level are needed to understand these phenomena [9]. Fortunately, some researchers have been trying to explain the mechanism of the enhanced activity of the cation substitution materials for HER in alkaline condition by density functional theory (DFT) [60].
The other layered TM(OH)x for HER would be described simply, such as Co(OH)2 and LDHs, because they have the similar structure with Ni(OH)2. The layered Co(OH)2 also have two polymorphs of α- and β-Co(OH)2, which is similar to Ni(OH)2 that the α-Co(OH)2 has a larger interlayer distance (≥0.70 nm) than that of β-Co(OH)2 (0.46 nm) because of the interlayer intercalated anions and water molecules [61]. Similarly, the α-Co(OH)2 is also metastable and easily undergoes into β-Co(OH)2 in strongly alkaline media [62, 63]. Because the BE(OH) of Co(OH)2 is stronger than that of Ni(OH)2, the Co(OH)2-based hybrid materials always displays lower HER activity in alkaline media than that of Ni(OH)2, leading to less reports. The various proportions of the di- and trivalent cations, the interlayered ions and water molecules vary LDHs with a general formula of [M1-xⅡMⅢx(OH)2]x+[An-]x/n·yH2O [29]. Consequentially, the tunable structure of the LDHs make it possible to control its physical and chemical properties, such as energy band, adsorption energy of H, O or OH, which are the vital activity describers for photocatalytic and electrochemical catalytic performance [59, 64-66]. Therefore, LDHs have attracted extensive attention in the fields of electrocatalysis, photocatalysis and photoelectrocalysis [12, 18, 19, 38, 67, 68].
Generally, the bulk single TM(OH)2, such as Ni(OH)2 and Co(OH)2, are the poor HER active materials owing to the extremely weak H adsorption energy [11]. However, the BE(OH) are strong enough to help the dissociation of the water molecule [69]. This is one step of Volmer reaction for HER in alkaline condition which is always the rate-determining step of the HER electrocatalytic materials, such as Pt and Ni [26, 70]. Therefore, when the HER electrocatalytic materials, such as noble metals, non-noble metals and the corresponding compounds, were modified with the proper TM(OH)2, the HER electrocatalytic activity of these hybrid materials in alkaline condition could be obviously enhanced. Additionally, the LDHs hybrid materials have also been widely reported as the HER electrocatalysts [19]. Owing to the proper H adsorption energy shift, even some kinds of LDHs exhibited high HER electrocatalytic activity. Herein, in this chapter, we will introduce the mechanism of activity enhanced, TM(OH)2 hybrid materials, LDHs and the hybrid materials for HER in alkaline media.
For HER, the layered TM(OH)2 are focused on Ni(OH)2 and Co(OH)2. According to the reported literatures, the synthesis methods of the materials may affect their activity. But for the TM(OH)2, even though the synthesis ways are different, including chemical precipitation, electrodeposition and hydrothermal methods, they all exhibit poor HER performance (η > 200 mV at 10 mA cm-2) when coated on the inactive HER electrode substrates, such as glass carbon electrode, carbon cloth and titanium [28, 71-78]. Notably, when the substrates changed to active HER materials, HER activity of the hybrid materials would be obviously enhanced. For example, when the nickel foam was modified with Co(OH)2 ultrathin nanosheet arrays, the HER current of the modified nickel foam at 200 mV was over 10 times higher than that of both nickel foam and Co(OH)2 ultrathin nanosheet arrays [79].
To better understand this interesting phenomenon, firstly, we must comprehend the mechanism that the TM(OH)2 plays the role for the HER in alkaline condition. In 2011, Markovic's group [27] found that the HER activity of Pt(111) electrode modified with Ni(OH)2 clusters with height of 0.7 nm and width of 8-10 nm was about 7 times higher than that of Pt(111) electrode in alkaline condition, even though 35% surface area of Pt(111) electrode was covered by Ni(OH)2 clusters. Moreover, when the Ni(OH)2/Pt(111) electrode changed to Ni(OH)2/Pt-island/Pt(111), the HER activity could be further enhanced (Fig. 2). Clearly, the enhanced HER activity did owe to the modified Ni(OH)2 clusters. The authors suggested that Ni(OH)2 promoted water dissociation and the concomitant interaction (the rate-determining step of Volmer reaction) to boost the formation rate of adsorption hydrogen atom intermediates on the Pt surface, which was named as bi-functional mechanism. As schematically depicted in Fig. 2f, firstly, the water molecule is adsorbed at the boundary between Ni(OH)2 and Pt domains via concerted interaction of O atoms with Ni(OH)2 and H atoms with Pt. Then, with the help of tailor effect of Ni(OH)2, the adsorbed water is dissociated more easily. Following, hydrogen is adsorbed on the nearby vacant Pt sites while OH on the Ni(OH)2. Finally, two adsorption hydrogen atoms on the Pt recombine to form H2 while OH- desorbs from the Ni(OH)2, followed by the new repeated cycle of adsorption water molecule on the same site [27].
To further confirm the bi-functional mechanism, Markovic and co-workers [80] modified Pt(111) electrodes with different TM(OH)2 [e.g. Ni(OH)2, Co(OH)2, Fe2+δOδ(OH)2-δ and Mn(OH)2] and decorated different electrode substrates (e.g. Pt, Au and Ni) with Ni(OH)2. As a result, the OHad-TM2+δ bond strength can be controlled by the species of TM(OH)2 with the bond strength order of Ni(OH)2 < Co(OH)2 < Fe2+δOδ(OH)2-δ < Mn(OH)2. This order is just opposite with the HER activities, namely, the most active electrode is Ni(OH)2/Pt(111) and the least is Mn(OH)2/Pt(111). The HER activity and the OHad-TM2+δ bond strength trend indicates that there must be a balance between the transition state energy of water dissociation and the final state energy of adsorbed OHad-M2+δOδ(OH)2−δ. Namely, the modified TM(OH)2 must balance the facilitating water dissociation and preventing "poisoning" with the water dissociation product together with the optimal Pt-Had energetics [80]. To expand the universality of this bi-functional mechanism, they also observed the similar phenomenon on HER when the IB, Pt and 3d TMs group metals modified with Ni(OH)2 clusters. Especially for Ni electrode, the HER activity was enhanced about four times when modified with Ni(OH)2 clusters [81]. Although this bi-functional mechanism is reasonable to explain this phenomenon, as the HER electrocatalyst, it also need deeper and wider consideration for the complex conditions, such as structure, morphology, transport of mass and electron. For example, Koper and co-workers [26, 82] owed the enhanced HER performance by modified Ni(OH)2 to faster mass transfer. They found that the modified Ni(OH)2 can reorganize the interfacial water network to reduce the proton/hydroxide transfer barrier, thereby shifting the potential of zero (free) charge toward the HER equilibrium potential in alkaline condition to enhance HER activity. Additionally, the metal/metal oxide interface (e.g. Ni/NiO, Ni/CeO2) can also enhance HER activity in alkaline media via the similar bi-functional mechanism [83-85], but the metal oxide system is beyond the scope of this review.
The electrochemical performance of the TM(OH)2 hybrid materials is always based on each component, that is, TM(OH)2 and active materials of HER. For TM(OH)2, mainly including the species, type of crystal structure, thickness and content. But for active materials, it mainly refers to the intrinsic activity, exposed active area/sites, conductivity and the interaction relationship with TM(OH)2, determined by the species and structure of the active materials. The results are summarized in Table 1.
Different kind of TM(OH)2 with diverse binding energy to OH, which plays the decisive role for HER activity according to the bi-functional mechanism. In 2012, Markovic's group [80] found that Ni(OH)2 and Co(OH)2 could enhance the HER activity of Pt(111), and Ni(OH)2 exhibited better performance because of the proper bond strength of OH. After that, the later researches focused on these two kind of TM(OH)2, especially for Ni(OH)2. For instance, Yang et al. [72] designed carbon cloth-supported Co(OH)2 nanosheets array as the substrate for Pt electrodeposition [Pt-Co(OH)2/CC] to achieve high performance of HER with the load of Pt about 5.7 wt% to Co(OH)2. The Pt-Co(OH)2/CC electrode required an overpotential of 32 mV at 10 mA cm-2 in 1 M KOH, and the current density normalized to electrochemical surface area (ECSA) was 4.8 times higher than that of commercial Pt/C/CC, which was similar to the Pt nanoparticle modified single layer Ni(OH)2 [40]. Ho et al. [86] developed a Pt-decorated Ni(OH)2 nanosheets array on nickel foam [Pt-Ni(OH)2/NF] with the similar structure to Pt-Co(OH)2/CC via self-regulating acid-etching strategy. This electrode loaded much lower Pt [ < 0.5 wt% to Ni(OH)2] than that of Pt-Co(OH)2/CC, but existed similar polarization performance to Pt-Co(OH)2/CC with overpotential of 37 mV at 10 mA cm-2 in 1 M KOH. However, some HER active materials modified with Co(OH)2 exhibited higher active than that of Ni(OH)2. For example, Zhao et al. [87] found that 2D-MoS2/Co(OH)2 hybrid achieved an extremely lower overpotential than that of 2D-MoS2/Ni(OH)2 hybrid. Interestingly, when MoS2 was replaced with WS2, the Ni(OH)2 hybrid displayed higher activity than that of Co(OH)2 to consist with Pt.
The difference in crystal structures and lattice parameters of α-Ni(OH)2 and β-Ni(OH)2 changes the HER electrocatalytic activity of the hybrid material. For instance, Shi et al. [88] loaded α- and β-Ni(OH)2 nanostructures on Pt electrode to compare their catalytic activity and stability for HER. Combined with theoretical studies, they found that β-Ni(OH)2 was better to decorate Pt than that of α-Ni(OH)2. In detail, β-Ni(OH)2 has a stronger interaction with the water molecule and Pt substrate than that of α-Ni(OH)2, providing the β-Ni(OH)2/Pt electrode with more favorable sites for adsorbing water molecules and hydrogen intermediates, as well as for desorbing OH-.
The layer number of the 2D materials determines their thickness to regulate the specific surface area and adsorption energy. For instance, Jin's group [39] compared multi-layer Ni(OH)2 [ML Ni(OH)2] and single-layer Ni(OH)2-nanosheet- assisted commercial Pt/C [SL Ni(OH)2-Pt/C] for HER. As a result, both ML Ni(OH)2 and ML Ni(OH)2 can be evenly adsorbed on the surface of Pt/C nanoparticles as shown in Fig. 3(a) and (b). Although the SL Ni(OH)2 with higher adsorption energy of OH- and stronger interactions to the Pt/C substrate than that of ML Ni(OH)2 leading to more coverage with same loading of Ni(OH)2 (Fig. 3(c)), the HER activity of Pt normalized ECSA is similar and the best activity occurs at 40% percent area of Pt covered (Fig. 3(d)). Although the thickness of Ni(OH)2 isn't the direct describe parameter to determine the activity of Pt, it can regulate the exposed surface area or active sites to control the electrochemical performance.
The content of TM(OH)2 changes both coverage percent of active materials and edge area between TM(OH)2 and active materials, which directly decides the active area. According to the bi-functional mechanism, the enhanced HER activity is mainly provided by the Pt/Ni(OH)2 interface determined by the content of TM(OH)2 [27, 39, 81]. However, Ramani's group [89] proposed a seemingly more reasonable hypothesis that all the Ni(OH)2 area participated in the bi-functional mechanism but not only on the interface seemingly more reasonable. They studied the effect of the concentration of Ni(OH)2 to the HER activity of Pt/C. As a result, the valence of Pt in Pt/C was almost the same with Ni(OH)2-decorated Pt/C, suggesting the intrinsic activity of Pt won't change after decorated with Ni(OH)2. However, the relative activity of the Pt/C/Ni(OH)2 with the Ni(OH)2 content of 10 wt% normalized to Pt ECSA increased by 2.4 times than that of Pt/C. With the increasing of Ni(OH)2 content, the edges between Pt and Ni(OH)2 also increased per unit area of Pt. However, the relative activity decreased slightly with the increase of Pt/ Ni(OH)2 interface, which was inconsistent with the bi-functional mechanism proposed by Markovic [27]. Therefore, all the Ni(OH)2 area participates in the bi-functional mechanism that is more reasonable.
Reducing usage of noble metal in the electrocatalyst is one of the effective ways to lower the cost and expand the application [4, 13, 24, 90, 91]. Since Markovic's group found the HER activity of Pt(111) can be enhanced by decorated Ni(OH)2, the researchers have designed extensive experiments around the loading, morphology, size and valence of Pt or other noble metals to further enhance the performance and understand the mechanism. For instance, Wang et al. [75] regulated the coverage area of Pt nanocrystals on single-layer Ni(OH)2 nanosheets [Pt@2D-Ni(OH)2] via controlling the loading of Pt. Compared with Pt/C, all of Pt@2D-Ni(OH)2 exhibited superior HER activity normalized to mass specific activity of Pt. Concretely, compared with the Pt coverage percentage on Ni(OH)2 nanosheets of 3% to 59%, the activity of 94% was relative lower due to the aggregation of Pt nanocrystals and blocking of active sites as shown in Fig. 4. Additionally, Jung et al. [92] found the high Pt loading of 81.9 wt% equaled to 4 nm thick of Pt films on both side of Ni(OH)2 plate, reducing the HER activity to the level of commercial Pt black.
Morphology always affects the active site/area and exposed surface, while size determines specific area and even leads to the complicated "size effect". For example, Tang's group [40] compared the HER activity of Pt nanowires and nanoparticles grown on single-layered Ni(OH)2. Owning to the more exposed active sites and improved electrons transport characteristics of Pt nanowires, the HER performance of Pt NWs/SL-Ni(OH)2 is more excellent than that of Pt NPs/SL-Ni(OH)2. Nevertheless, benefitting from the strong coupling between the immobilized Pt and the Ni(OH)2 nanosheets, both of Pt NWs/SL-Ni(OH)2 and Pt NPs/SL-Ni(OH)2 are much better than that of Pt/C and pure Pt NWs without decoration of Ni(OH)2 as shown in Fig. 5. To expose more active site of Pt, it is better to utilize every Pt atom. Therefore, atomic-scale Pt clusters is a promising choice, but it is also a very challenging approach. For instance, Wang et al. [76] fabricated a hybrid catalyst with atomic-scale Pt clusters uniformly decorated on α-Ni(OH)2 nanowires [Ptc/Ni(OH)2]. As a result, its current density normalized to mass specific activity of Pt increased approximately 6.8 times than that of Pt nanoparticles (d = 3 nm) decorated Ni(OH)2 nanowires in alkaline condition.
As valence is directly related to adsorption free energy (ΔG*), the lifting of valence always changes the electrocatalytic activity via regulating the ΔG*. For example, Ni is a relative high active material to HER because of the apposite ΔGH*. However, when it turned to Ni(OH)2, the ΔGH* becomes too positive to act as a HER material [11, 93]. Moreover, the size can also lift the valence. For instance, when the size of Pt nanoparticles decreased to 2 nm, especially for atomic-scale clusters, the valence of Pt will increase because of the decorated Ni(OH)2 to affect the HER intrinsic activity of Pt-based materials [40, 76, 94, 95]. Zhang et al. [73] directly decorated PtO2 on Ni(OH)2 as the HER hybrid materials, which exhibited similar activity to Pt/C and durable stability. Furthermore, they replaced Ni(OH)2 by Co(OH)2 and CoOOH. Compared with Co(OH)2, the hybrid materials with CoOOH exhibited higher active. [15] According to the plentiful literature reports [96-101], however, the PtO2 and CoOOH should be reduced to Pt and Co(OH)2 easily during process of HER. Therefore, the real valence of materials under potential of HER needs more convincing in-suit characterization.
The other noble metals, such as Ir, Pd and Ru, also exhibit high activity of HER in alkaline media. In fact, there is almost no difference in HER activity between Ir and Pt in acidic media. While in alkaline media, Ir exhibits higher activity than that of Pt with or without decoration of Ni(OH)2 [81, 102]. Although the HER intrinsic activity of Pd is lower than that of Pt, it will become closer that of Pt when decorated with Ni(OH)2 [74, 103].
Among non-noble metal elelctrocatalysts, Ni has a similar M-H adsorption energy to that of Pt, signifying the relatively high HER activity [104]. Nevertheless, Ni metal does not show enough high electrocatalytic activity in alkaline condition [81]. To optimize the electrochemical activity of HER, alloying and partial oxidation to NiO or Ni(OH)2 to promote the activity, enlarging specific surface area to increase active area and reducing realistic polarization current density are the effective methods [105-107]. Based on decoration of TM(OH)2, the focus is on alloying and enlarging surface area. Compared with porous Ni, porous NiCu alloys prepared by electrodeposition exhibit higher activity [108]. Moreover, the activity of the hybrid materials can be improved after being decorated with Ni(OH)2 via cyclic voltammetry (CV) method [109]. Electrodeposition is a method with simple experimental setup as well as easily-controllable synthesis conditions. To compare two typical eletrodeposition methods of potential controlled and current controlled, Ofoli et al. [110] compared CV and constant current (CC) method to deposit Ni films on fluorine-doped tin oxide (FTO)-coated glass. After CV method, the Ni film with a monolayer of firmly packed walnut-shaped particles covered with larger area of Ni(OH)2 exhibited higher HER activity than that of CC method. To further understand the relationship between deposition condition and Ni particles, Kaiser et al. [111] controlled the scan rate and potential range. As a result, the particle size enlarged with the increase of scan rates and the catalytic activity enhanced with the increase of NiO content. Additionally, the activity of Ni can also be enhanced in acid and neutral conditions when decorated with Ni(OH)2 [112-114]. However, the stability of Ni(OH)2 should be resolved when applied in acid conditions.
So far, plenty of non-noble metal-based compounds (e.g. MoS2, NiS2, CoP, Co3N and Mo2C) have been developed as catalysts for HER with relative high activity [8, 20, 24, 115, 116]. With decoration of Ni(OH)2, the non-noble metal-based hybrid materials still obey the bi-functional mechanism. NiS2, as the HER catalyst, was widely researched in alkaline conditions. For example, Sun et al. [117] covered electrodeposited amorphous Ni(OH)2 on the surface of NiS2 nanosheet array grown on Ti mesh, which obviously enhanced the activity of NiS2 [118]. However, the continue increasing HER activity of the NiS2 during HER tests always puzzle the researchers. To explain this phenomenon, Zheng et al. [119] attributed it to the composition change of NiS2 into Ni(OH)2. During HER, the S in NiS2 was replaced by OH, automatically, the NiS2 was decorated by Ni(OH)2 to enhance the activity by bi-functional mechanism. Moreover, the HER activity of CoS2, MoS2, Ni3N and Fe2P with surface modification of Ni(OH)2 is proved to be enhanced, especially, the HER performance of Ni3N modified with Ni(OH)2 can be compared to Pt/C [77, 78, 120, 121].
Layered double hydroxides (LDHs), well-known as efficient electrocatalysts for OER, can effectively adsorb hydroxyl species [115]. However, their HER activity is neglected until Coutanceau's group [122] firstly applied LDH hybrid materials to HER in alkaline condition. In 2013, they found the NiCo alloys, made by microemulsion method, exhibited relatively high HER activity when covered by the "nickel cobalt alloy hydroxides", although they couldn't identify the HER activity of CoNi LDHs immediately. Until to 2017, Bai et al. [123] verified the HER activity of CoNi-LDHs via decorated glass carbon electrode in alkaline condition, which was much higher than that of Ni(OH)2 and Co(OH)2. To further enhance the HER performance of electrode, Lim et al. [124] designed a hierarchical structure of 2D nanosheets-1D nanowires to favor gas bubble de-pinning or wicking of small bubbles to reduce the ohmic drop causing by the adhere bubbles. Although relative high HER activity of NiCo LDHs lack related theoretical supports, according to the electrochemical properties of α-Ni(OH)2 and α-Co(OH)2 which can be reduced to metallic Ni and Co during 0-50 mV vs. RHE. It is conjectured that the NiCo-LDHs are partly reduced to Ni, Co or the alloy [99, 125-128], to form hybrid materials to be explained by the bifunctional mechanism. However, Yang's group [129] found the HER active material of WCo(OH)x cannot be reduced to metallic W or Co, which also exhibited high activity both in neutral and alkaline media. They attribute the HER activity of CoW (OH)x to the synergy between Co and W, which was similar to the Ni(OH)2/Pt(111) system, that the H−OH bond was weakened by the interaction of OH adsorbed on Co atom and H atom on W atom as shown in Fig. 6.
Besides of the HER activity, LDHs also retains the properties of effective hydroxide adsorption, indicating it could accelerate water dissociation step of HER in alkaline condition as the same as TM(OH)2. Based on this, Yang's group [130] hybridized vertical MoS2 sheets with NiCo-LDHs, which synergistically favored the adsorption of H on MoS2 and OH on LDH to accelerate the water dissociation via the bi-functional mechanism, as shown in Fig. 7. They also used Tafel analysis to distinguish between different mechanistic pathways of MoS2 and MoS2/NiCo-LDH. After fitting the linear part to Tafel plot, the Tafel slopes of MoS2 and MoS2/NiCo-LDH catalysts were determined to be 95.7 and 76.6 mV/dec, respectively. The Tafel slopes of the MoS2 and MoS2/NiCo-LDH were within the range of 39-116 mV/dec, indicating that HER was governed by the charge-transfer-induced water dissociation process, for which the Volmer step and Heyrovsky step became kinetically comparable. And the significantly lower Tafel slope value of MoS2/NiCo-LDH composite than that of MoS2 indicated a superior HER kinetics. Additionally, Gao et al. [131] found that the decorated NiCo-LDH can promote the intrinsic activity of CoNiSe2. To further enhance the performance of NiCo-LDH, Zhao et al. [132] doped Cu(0) to fabricate Cu(0)-CoNi-OH grown on NF. Due to the unique metal/hydroxide interfaces and increased ECSA after Cu doping, the fabricated electrode exhibited high performance that only requires an overpotential of 47mV to reach 10 mA cm-2.
Recently, earth-abundant transition metal-based compounds have been extensively pursued as promising inexpensive alternatives of noble metal catalysts for HER and OER [138-140]. However, it is still difficult to couple the HER and OER electrocatalysts in a single electrolyzer for water electrolysis. Due to the mismatch between the optimal electrolytes for the reactions in the two directions that OER catalysts perform better under alkaline conditions, whereas HER catalysts prefer acidic media [16, 141, 142]. Meanwhile, the use of electrodes that are made from two different materials for individual HER and OER reactions would inevitably introduce cost concerns and manufacturing complexities [143]. Hence, it is seriously urgent to design bi-functional electrocatalysts or electrodes with efficient performance to both the HER and OER under the same conditions [144]. The core reactions of the electrocatalytic HER and OER, which involve breakage of O-H bonds and formation of O-O double bonds accompanied by the release of protons and electrons, are unfortunately kinetically sluggish [90]. However, profiting from the synergistic effect or bi-functional mechanism from TM(OH)x, the HER performance of the corresponding electrode is promoted obviously in alkaline condition as described before. Moreover, the TM(OH)x also exhibits high OER activity, such as NiFe-LDHs [138]. Therefore, the bifunctional electrocatalysts/electrodes of HER and OER have been widely investigated [13, 38, 90], some of typical samples are summarized in Table 2. Following, the bifunctional electrocatalysts/electrodes will be concluded on the focus of HER, involving with electrochemical activity, mass transfer, conductivity and stability.
Intrinsic activity of HER and OER depends highly on the species of the using catalysts, which can be affected or modified by composition, doping and defect. These changes determine or regulate the materials' electronic structure, an important descriptor to explain the catalytic behavior, via altering the conductivity and adsorption strength of the intermediates to directly determine the reaction kinetics [145-147].
Markovic's group [80] investigated the trends in activity for HER and OER on TM hydr(oxy)oxides in alkaline condition. They found the HER activity was mainly depended on the substrates (Pt, Ni and Au) while affected by the different modified TM(OH)x. However, the OER activity was only depend on the species of TMO(OH)x with trend of Mn < Fe < Co < Ni. It indicates the substrates supply HER a ctive sites, while modified TMO(OH)x supply OER active sites. In acidic and neutral conditions, Lim et al. [148] enriched the HER and OER activity trends of TMO(OH)x using of inactive GC as the substrate, consisting with the conclusion of Markovic's group. When the substrate was changed to NF, the hybrid electrodes performed much better than that of GC. For instance, based on NF substrate, Huang's group [149] compared the activity of NiFe, NiCo and NiMn hydroxide nanosheets (HNSs) for HER and OER, they found the NiFe HNSs exists the best performance. Wang, Liu and Zhang et al. [150-152] respectively designed the NiCo2O4/NiFe LDH/NF, NiCo2S4/NiFe LDH/NF and NiCoP/NiFe LDH/NF electrodes with similar structure as shown in Fig. 8. Benefiting to the structure of nanowire arrays and the decorated NiFe LDH, these electrodes exhibited low overpotential of OER. To enhance the HER performance, the nanowires were exchanged from NiCo2O4 to NiCo2S4 and NiCoP. As a result, the NiCoP/NiFe LDH/NF electrode displayed a better HER performance because of the higher intrinsic activity.
The electrochemical activity of TM(OH)x for HER and OER depends strongly on TM/TM composition. For instance, Yan's group [153] found that NiFeV-LDHs/NF with different ratio of Ni, Fe and V not only boosted the surface area, but also increased the intrinsic activity that the only double ECSA leads to over eight times current density improvement. To deeply understand the change of activity via altering the ratio of Fe/Ni, Liu et al. [154] changed the content of Fe in NiFe LDHs grown on NF, which exhibited relatively high activity under Ni-Fe ratio of 3:1. However, the HER performance contradicted to the trends of Markovic's result, which may cause by the enlarged surface area. Additionally, Co is always doped to enhance the catalytic activity of HER and OER because of its proper 3d electronic orbit [155-158]. For instance, Pan's group [159] investigated the HER and OER performance of a series of Co- and Fe-doped Ni-based hydroxide catalysts in detail. As shown in Fig. 9, the HER performance is enhanced by Co doping, while deteriorated by Fe doping. For OER, both of Co and Fe doping promotes the activity. The mechanism of higher activity caused by Co doping may be described that the Co pushes its partial electrons to Ni site to promote the charge transfer process from Ni site to the adsorbed H2O, which prompts to increase the number of lattice O2− as HER active sites.
Doping is an effective method to change the intrinsic activity of electrocatalysts via the electronic modulation [160, 161], including heteroatom doping and vacancy doping. For heteroatom doping, Hu and co-workers [162] found that Mn doping can appreciably modulate the electronic structure of Co centers via down-shifting of 0.7 eV to enhance the activity of Co carbonate hydroxide (CoCH). Benefited from increased ECSA and intrinsic activity of MnCoCH due to the dual modulation of Mn doping, it performed a stable overall water splitting with a cell voltage of 1.68 V at 10 mA cm-2. As to vacancy doping, Kim's group [163] designed a binder-free CoS-doped β-Co(OH)2/MoS2+x/NF electrode with abundance of S vacancy for HER and OER. As a result, the enhanced HER activity was mainly attributed to S vacancy doping (unsaturated S), while CoS-doped β-Co(OH)2 played a major role in OER. Besides electronic modulation, doping is also a method to enhance the conductivity and surface area, which would be discussed in the next Sections of 4.1.2 and 4.2.
Defects can subtly tune the adsorption of reaction intermediates to enhance the activity, including unsaturation, disorders and holes here. For unsaturation, Liu et al. [164] created coordinative unsaturated metals of ultra-thin CoFe LDH via delamination and exfoliation in DMF-ethanol solvent. In 1 M KOH, the CoFe LDH approached the performance of Pt for HER and outperformed IrO2 electrocatalyst in activity and stability for OER. About disorders, Hu et al. [165] constructed ultrathin disorder-rich Se-(NiCo)Sx/(OH)x nanosheets via a facile Se-induced treatment, attributed to the structure transfer and phase separation. The defects and disorder of the Se-(NiCo)S/OH were more favorable for adsorbing OH-. Hence, Se-(NiCo)S/OH exhibited better OER activity than (NiCo)S/OH and (NiCo)OH to lower the overpotential for water splitting. Moreover, defects of holes can provide anchor sites via high surface free energy or other interactions to couple active materials and substrate, leading to excellent stability and fast electron transfer. For instance, Yao's group [166] demonstrated a heterostructured NiFe LDH-NS@DG10 hybrid catalyst by coupling of exfoliated NiFe-LDH nanosheet (NS) and defective graphene (DG). They suggested that the localized electrons accumulation at the defect sites was supposed to enhance the HER, while the electron transfer in the hole accumulation on NiFe LDH-NS is favored to OER. Thus, the high defect density of the defective graphene coupled with NiFe LDH-NS supplies more active site to higher activity of HER/OER.
The more active sites provide higher reaction probability for electrochemical reaction to increase the catalytic activity on specific electrode area. Enlarging the specific area is a direct method to increase the number of active sites, such as rougher substrate [167] and smaller size of active materials [164]. For instance, to increase the specific area of NiMo alloy, Niu et al. [168] roughened the NiAl substrate by the grown Ni(OH)2 before electrodeposition of NiMo nanoparticles, which lowered the overpotential for water splitting. Additionally, morphology control [169, 170], doping [158] and defect [165] are the more effective methods to not only increase the number but also enhance the ratio of the active sites. For morphology control, NiCo LDH nanosheets exhibit higher activity for both HER and OER than that of NiCo LDH powders. Compared with NiCo2O4 nanosheets, the NiCo2O4 nanowires are prefer for OER, but not for HER. For doping, Sultana et al. [171] doped gold on a layer of electrodeposited Co(OH)2 prior to electrodepositing Ni(OH)2 via galvanic replacement method. With the help of gold doping, the corresponding electrode displayed excellent activity for both HER and OER. To increase the defects, Zhang's group [172] used a simple OER activation method to fabricate oxygen deficiencies-rich Ni/NiOOH hybrid film, which obviously enhanced the activity of HER and OER.
Synergistic effects, a special emphasis between the two components, result in an enhanced performance compared with each single component. [173] The mechanism of synergistic effect has been described clearly in Section 3.1 (the bi-functional mechanism), including interaction between metal and TM(OH)x [174-176], compounds and TM(OH)x [177], ions and ions [60, 155, 178]. For example, Edvinsson's group [179] suggested that the synergistic effect between Fe and Ni in NiFe LDHs for overall water splitting as shown in Fig. 10. For HER on NiFe LDH, water molecular dissociatively adsorbs on the metal center, forming Had on the Ni center (Had-NiO), as well as forming OHad on the Fe center (OHad-FeO), subsequently releasing OH- when accepting the electron. Then hydrogen from the second H2O associates with the Had-NiO group to form H2. For OER, OH- from the aqueous electrolyte is found to adsorb on the Ni center (the active Ni phase in NiOOH-mediated OER is the high Ni valency-containing γ-NiOOH induced by Fe3+) at modest overpotentials (η ~ 200-300 mV), forming OHad intermediate on the Ni site. The OHad react with other OHad to form reaction intermediates that are further oxidized to O2 and H2O. To promote the synergistic effect, which is always associated with high specific area with maximized interaction area/length and multicomponent interaction, such as the micro/nano hierarchical architectures to enlarge the interaction area [180] and three components coupling of rGO, MoS2 and Ni(OH)2 [181]. Another way is to enhance the intrinsic synergistic effect via optimizing the electronic structure. For instance, the Ir4+-doped NiFe LDH accelerates the water dissociation process to enhance the HER performance, while it makes little contribution to OER [178]. Therefore, synergistic effect is always a complicated comprehensive effect to enhance the electrocatalytic performance [182-184].
Compared with enhancing of electrochemical activity, the research for mass transfer is relatively less. However, an excellent performance electrode must take mass transfer into account, especially for high current density and engineering application. In alkaline condition, the main HER researches for mass transfer polarization are focus on driving off the electrode-attached gas bubbles [185]. Although inducing ultragravity or ultrasonic treatment is beneficial to the disengagement of gas bubbles, they are not cost-effective for industrial production [186]. Therefore, it is better to design a nanoporous hydrophilic surface structure to rapid remove the surface attached gas bubbles. In detail, the nanoporous architecture of electrode surface can transform the three phase contact line of gas bubbles with the solid electrode into a discontinuous state, resulting in extremely low adhesive force between them and excellent bubble departure ability, thus promoting the electrocatalytic performance [144]. For instance, Tang et al. [187] designed an effective gas escaping electrode with structure of vertical NiCo(OH)x nanosheets assembled on graphene surface, which exhibited a smaller contact angle of ≈0° than the original nickel foam with a contact angle of ≈90° and good performance for water splitting [180]. In addition, a good hydrophilic surface is benefit to release the gas bubbles via enlarging the contact angle of bubbles on the electrode surface to decrease the adsorption force and area. For example, Sun et al. [105] synthesize the ultrathin nickel nanosheet arrays (Ni-NSAs) on nickel foam as the HER electrode. Benefiting to the superaerophobic arrayed structure, the partial oxidization of Ni-NSAs resulted in effective water-splitting electrocatalysts for HER.
Enhancing the conductivity of electrode materials is unavoidable to lower the ohmic resistance, especially for high current density of water splitting. The electrode conductivity involves that the electron transfers from substrate to OER active sites, or in reverse, from HER active sites to substrate. These require high conductivity between substrate and active sites. For HER electrode based on TM(OH)x, the active sites are surrounded with the interface of HER active materials and TM(OH)x. To enhance the conductivity of the electrode, it's better for the high-conductivity active materials to close enough to substrate. However, as for OER electrode, the TM(OH)x provides the main active sites. Therefore, it is necessary to enhance the conductivity of the TM(OH)x, such as doping and hybrid with high conductive materials. For instance, the moderate Fe can effectively enhance conductivity of Ni(OH)2 to form NiFe LDHs [188]. For substrate, nickel foam is one of the best choices because of its 3D through-hole structure, high conductivity, good HER activity and high alkaline corrosion-resistance [60, 158, 170, 189]. To further reduce the ohmic resistance between active materials and substrate, it better to directly grow active materials on substrate to avoid the addition of poor-conductivity binders [133, 144, 170, 177, 190].
Long-term stability is one of the most important parameters for HER and OER catalysts or electrodes. The essential reason of degradation is the reduction of exposed active sites, generally caused by the unstable structure of catalysts/electrodes and the coverage of poisons or bubbles. Kim and co-workers [158] directly electrodeposited cobalt iron hydroxide nanosheets on nickel foam (CoFe/NF), which exhibited excellent stability. After 50 h stability test, although the polarization curve showed the near same HER activity, the nanosheets were also aggregated and the sharp edges are disturbed. At present, tremendous strategies have been applied for enhancing the stability of catalysts or electrodes for HER and OER, but for TM(OH)x, which exhibited its typical characteristics [149, 158, 162, 177, 187, 191-194]. For instance, Malik et al. [191] found that the stability of CoPt@Co(OH)2 array can be improved by magnetic field. As a result, the HER LSVs supported by an external magnet showed slight increase in overpotential of 4 mV at a current density of 50 mA cm-2 on the 1st and 5th day of aging. However, when without an external magnet support, the degradation was very high. Because of the intrinsic magnetic property of the catalyst, the applied external magnetic field helped the magnetic CoPt NPs and the Co(OH)2 nanosheets to stuck on the CC substrate after the Nafion membrane being swelled during 5 days aging.
In summary, we introduced the structures and summarized recent developments of TM(OH)x as assist-electrocatalysts and electrocatalysts for HER and water splitting. Recently, continuing breakthroughs have been gained for the construction of TM(OH)x hybrids toward more efficient HER in alkaline conditions, which mainly focused on Ni-based hydroxides and LDHs hybridized with HER active materials. Owning to the synergistic effect between TM(OH)x and HER active materials, the HER electrode or electrocatalytic materials based on TM(OH)x hybrids exhibit enhanced electrochemical performance. To further optimize the HER performance of the hybrid catalysts or electrodes, the "structure-function relationship" of the materials have been deeply studied, including the species, type of crystal structure, morphology and content of both TM(OH)x and HER active materials. Benefiting to the proper adsorption energy to OH of TM(OH)x, especially for LDHs, it exhibits high OER activity. Hybridizing with HER active materials, it can act as bi-functional catalysts for overall water splitting. However, the process is too complicated to reach a high recognition mechanism except for the synergistic effect.
For large-scale application, the cost is a decisive factor to be considered, such as raw materials, manufacturing and maintenance. TM(OH)x, assist-electrocatalyst for HER, is a great potential to reduce the cost of alkaline water electrolysis. After decorated a little of TM(OH)x (e.g. Ni(OH)2 film with only thickness of 0.8 nm), the HER activity of the catalysts can be obviously enhanced in alkaline condition, which can lower the overpotential to reduce the electricity cost. Besides of the little dosage, the raw materials (mainly refer to Ni) are very cheap and the preparation methods (deposition, electrodeposition or hydrothermal method) are also very easy to operate. Furthermore, the stable structure of TM(OH)x during HER operation can also reduce the cost of maintenance and materials replacement. Therefore, the TM(OH)x with property of less dosage, cheap raw materials, simple method and stable performance is a proper candidate for large-scale water electrolysis for hydrogen production.
Although promising advances of highly efficient HER electrocatalysts designed by hybrid with TM(OH)x have been made, there are still several challenges to be solved via this proposed strategy for a wide range of commercial applications.
(1) Mechanism. Although HER is one of the simplest electrochemical reactions, the processes of water reduction are still not well understood at molecular and electronic level. Especially for TM(OH)x hybrids, which are difficult to be calculated via DFT owning to both the complicated structures and lack of sufficient experimental evidences. Additionally, the theory calculation is helpful to assisting with in situ characterization methods, such as spectroscopic measurements, however, it is also incapable of covering the reaction processes in real reaction conditions, including the changes of electrocatalysts, reactants, products and solvents.
(2) Electrode design. The whole HER includes the process of mass transfer, electron transfer and interface reaction, therefore, the design of electrodes must take all of these into consideration, such as enhancing the bubbles release, ions transfer, conductivity, electrocatalytic activity and durability. However, there are many inherent contradictions that cannot be avoided, e.g. the contradiction between high activity and good durability of catalysts, porous structure and mass transfer, the poor conductivity of TM(OH)x and the enhanced activity by synergistic effect. Currently, the possible solution is try to balance the contradict relationship, but it is always very hard to consider all the contradictions. Therefore, the advanced electrode design to overcome the contradictions is desirable to enhance the activity and durability of electrodes.
(3) Electrolyte. Neutral media is a promising operating condition for HER in future application, because of the abundant seawater resource, benign nature, weak causticity, and low facility cost. However, there have been only a few researches on HER under neutral conditions, because HER proceeding in neutral media sustains more sluggish kinetics compared to that of alkaline and acidic conditions.
(4) Applications. For commercial applications, in order to reduce the operating cost and enhance the efficiency, the current density of the electrode is always over than 400 mA cm-2, which is much higher than that of common laboratory's test level of 10 mA cm-2. Therefore, the polarization performance and stability of designed HER electrodes should be better to operate under higher current density and longer time (more than 500 mA cm-2 and 100 h). In addition, reduce the fabrication and materials cost with simple, efficient and easy to large-scale preparation using low-cost and abundant materials is another vital role for applications.