Copper species, dispersed on ceria, constitute a new catalyst system for several chemical reactions that are closely related to energy and environmental applications. In the oxidized form (CuO/CeO2), it catalyzes CO oxidation [1-7], N2O decomposition [8-10], NO reduction by CO [11-13], and preferential oxidation of CO in excess H2 [14-18], showing comparable and even superior performance to noble metal catalysts. In the reduced form (Cu/CeO2), it efficiently catalyzes reactions in syngas chemistry such as the low-temperature water-gas-shift [19-21], CO/CO2 hydrogenation to methanol [22-24], and methanol steam reforming [25-27]. For these applications, the copper-ceria interaction is generally viewed to be responsible for the activity, selectivity, and stability. Experimental studies on both model CeO2/Cu systems (CeO2 inlands on large, crystalline copper) [28-31] and real Cu/CeO2 catalysts (Cu species deposited on ceria) [32, 33], using mainly spectroscopic techniques [34, 35] and theoretical calculations on the interfacial bonding patterns of copper on ceria [36-38], have concluded that the copper-ceria interface, where the reaction occurs, plays a vital role in determining the catalytic performance.
The shape of ceria is of great importance for dispersing and stabilizing CuO and/or Cu species as well as forming the copper-ceria interfaces, governing the chemical nature of the interfacial structure [5, 6, 11, 18, 33, 39]. Ceria is expected to exhibit unique catalytic activities largely due to its specific electronic properties, i.e. the highly localized 4f orbitals. When an electron is localized on Ce-4f state, a Ce3+ ion forms. The formation of oxygen-defect is generally accompanied by localization of the electrons left behind in Ce 4f state. For forming one oxygen vacancy in ceria, two electrons localize on two cerium ions, generating two Ce3+ ions with a Ce 4f1 configuration [40]. Usually, the formation of Ce3+ ion is relatively easier on ceria surface than in the bulk, and the formation energy of oxygen vacancy is facet-dependent, following the order of (110) < (100) < (111) [41]. Therefore, the chemical nature of shape effect for ceria is linked to the variations in the number and density of surface defects and/or oxygen vacancies on different facets of ceria. This would affect the electronic and geometric interaction between copper species and ceria, and consequently the structure of the active sites at their interfaces [21, 31]. The copper-ceria interaction proceeds via a synergistic effect; ceria stabilizes the reactive copper species while the migration of copper cations into ceria lattice promotes the redox behavior of ceria, involving electronic perturbations between copper and ceria, interplay between Cu2+/Cu+/Cu0 and Ce3+/Ce4+ redox couples, and formation and mobility of oxygen vacancies.
By far, the structure-activity relationship on the Cu/CeO2 system is still under strong debate, primarily because of the difficulties in unambiguously identifying and quantitatively describing the atomic struture of copper-ceria interface. First, the copper-ceria system may present in two forms in catalysis, CuO/CeO2 and Cu/CeO2; their interconversion requires oxygen and hydrogen treatments at elevated temperatures, which is companied with the redox cricles of Cu2+/Cu+/Cu0 and Ce4+/ Ce3+. Second, the co-exsitance of several types of copper species, with respect to size and chemical state, results in diverse interfacial structures with weakly or strongly interacting manners. Third, the lack of in situ microscopic and spectroscopic techniques that are sensitive to probe both surface and bulk copper species under or close to reaction conidtions. In this review article, we summarized the dispersion of copper species on ceria with variable shapes, the construction of copper-ceria interfaces, the structural characters and redox properties, fundamentally involving copper-ceria interactions. We further discussed the catalytic role of the copper-ceria interfaces with respect to the electronic and geometric structure over ceria in the forms of particles, rods and cubes.
Cu/CeO2 catalysts are usually prepared by aquous-phase impregantion, co-precipitation and deposition-preciptation, and they often present as the as-calcined form (CuO/CeO2). In most cases, the CuO/CeO2 precursor is further reduced by hydrogen at elevated temperatues (usually 200–400 ℃) into the Cu/CeO2 catalyst, prior to the chemical reactions. Therefore, microscopic and spectroscopic characterizations and chemical titrations involve the two forms (CuO/CeO2 and Cu/CeO2) for revealing the copper-ceria interaction mechanism and indentifying the active sites, mostly located at the copper-ceria interfaces. Since the activity of the Cu/CeO2 catalysts could be promoted by maximizing the length of the copper-ceria interfacial perimeter, shrinking the size of the copper particles as much as possible and exposing more Ov site on ceria by tuning its size/shape, both for enhancing the copper-ceria contact area and chemical bonding strength, have been popularly adapted to enhance the catalytic efficiency [42-44].
The structure of copper-ceria interfaces largely depends on the shape of ceria. Traditionally, increasing the surface area of ceria, i.e. decreasing the size of ceria particles, was the priority strategy to achieve a higher dispersion of copper species. Recently, mediating the shape of ceria, enabling a preferential exposure of the reactive facets, is employed to promote copper dispersion on ceria [32, 45]. The shape of ceria includes mainly spherical nanoparticles or nanopolyhedra, nanorods and nanocubes [46-49]. Generally, the surface area of ceria nanorods, nanoparticles and nanocubes is around 100, 120, and 30 m2/g, respectively. From a crystalline point of view, the shape of ceria determines the population of the (100), (110) and (111) facets. CeO2 nanorods preferentially expose the {100} and {110} facets [50] or {100} and {111} facets [51, 52]. Ceria nanocubes dominantly expose the {100} facets while the nanoparticles exposing both the {111} and {100} facets [50]. The reactivity of these facets follows an order (100) > (110) > (111) while the formation energies of oxygen vacancies decreases as {110} < {100} < {111} [41, 53, 54].
Copper species may appear at both the surface and the bulk of ceria, depending on the shape of ceria and the loading of copper [55]. The dispersion of copper species on ceria is characterized by microscopic and spectroscopic techniques and predicted by theoretical calculations. It was early proposed that oxygen vacancies facilitated the incorporation of Cu2+ into ceria lattice [56], while the theoretical value of Cu2+ on CeO2 was 1.22 ×10–2 mmol/m2 according to an incorporation monolayer dispersion model which considers that all the cation vacancies on the CeO2 {111} plane are occupied by Cu2+ [57]. The site geometry and coordination environment of the dispersed copper oxide depend on the exposed facets of ceria, which are in a five-coordinated structure on the {111} and {110} facets while in a symmetrical eight-coordination environment on the {100} plane (Fig. 1) [11]. This means that the surface property of ceria, especially the number and density of oxygen vacancies that are commonly viewed as the sites to anchor copper species, is the cruicial parameter for determining the interfacial structure in the CuO/CeO2 catalysts.
The dispersion of copper on ceria, with a specific shape, strongly depends on the amount of copper. Copper oxide (4 wt%) on CeO2 particles (115 m2/g) mainly presented as densely populated clusters containing one or several copper atoms on ceria, together with particles of 1.5–4.5 nm (Fig. 2) [9]. Ceria octahedra (100 m2/g), with the main exposure of the (111) facets, showed similar feature on dispersing CuO species of 5–20 wt% loadings; clusters were formed at 5–10 wt% whereas particles appeared at 20 wt% [44]. Copper species could be dispersed mainly as clusters on ceria nanorods (75–100 m2/g) as the copper loading is no more than 10 wt% [18, 58-60]. Lower contents (< 2–6 wt% Cu) resulted in monolayer and/or bilayer copper clusters while higher loadings (> 8 wt%) led to multi-layered copper clusters and a small fraction of faceted nanoparticles [60]. Copper dispersion on cubic ceria is somewhat different from the cases on ceria paricles and rods. Ceria cubes have smaller surface areas (usually less than 30 m2/g) and dominately expose the polar (100) facet, which complicate the dispersion of copper species. At copper loading of less than 4 wt%, small copper species were populated on ceria surface; whereas copper oxide particles ranging from 3 to 15 nm, with a nonuniform distribution pattern, were detected as the copper loading was above 4 wt% [9, 19, 33, 39].
The shape of ceria alters the chemical bonding of copper species, even if with a similar copper loading. For a series of 5 wt% CuO/CeO2 samples, using ceria nanorods (72 m2/g), nanosphere (78 m2/g) and nanocubes (29 m2/g), the average coordination number of the Cu-Cu shell varied remarkbally: 3.0 on nanosphere, 2.2 on nanorod and 5.0 on nanocube, indicating smaller size of CuO on rod-shaped ceria [19]. When these CuO/CeO2 samples were converted into Cu/CeO2 catalysts, via hydrogen reduction at 400 ℃, the Cu−Cu coordination number on ceria nanorods and nanospheres was almost the same (6.7), around 1.5 nm in size by assuming a hemispherical model, whereas a much higher Cu−Cu coordination number (10.3), corresponding to copper particle over 4.0 nm, was detected on ceria nanocubes [33]. Therefore, it is highly likely that the copper species present monolayers and/or submonolayers at lower copper contents, following the monolayer model (copper on ceria surface) and/or the incorporation model (copper cations incorporated into ceria lattice); while bilayers, multilayers and faceted particles appear with increasing copper loading. The threshold loading level of copper for a monolayer dispersion should be associated with the number and density of the oxygen vacancies on ceria. Moreover, the shape of ceria has tremendous impact on stablilizing these copper species.
Cu/CeO2 catalysts possess unique properties in both oxidative and reductive reactions, where the copper-ceria interaction occurs via redox circles between Cu2+/Cu+/Cu0 and Ce3+/ Ce4+, requiring the participation of oxygen vacancies that are intrinsically related to the exposed facets governed by the shape of ceria. Theoretical studies on the growth of Cu species on the (111), (110) and (100) facets of ceria and the electronic and geometric property of the formed Cu-CeO2 interfaces elaborated the copper-ceria interaction mechanism. Density functional theory (DFT) calculations have illustrated the copper-ceria interactions on stoichiometric and reduced ceria surfaces [37]. Cu adatoms on stoichiometric surfaces are more stable than on reduced surfaces, suggesting that Cu species do not nucleate at surface oxygen vacancies. Moreover, the substitution of Ce4+ by Cu2+, forming solid solutions, is more stable under oxidizing conditions. Supported Cu adatoms and particles, presented under reductive conditions, lie above a subsurface layer of Ce3+ ions that extends up to the perimeter of the metal-oxide interface. The extensive charge transfer at their interfaces leads to ceria reduction, forming interfacial Ce3+ and Cu+ or Cuδ‒ (Fig. 3). Cu adsorption on the regular terrace sites of CeO2 (111) surface involves a 3-fold coordination, and its stabilization on the ceria surface is accompanied by a charge transfer between Cu0 and the neighboring Ce4+: ceria is partially reduced into Ce3+ while Cu0 is oxidized to Cu+ [36].
Theoretical calculations and experimental measurements on the adhesion energy of copper on ceria detailed the dispersion mechanism of copper on ceria. The chemical potential of isolated Cu adatoms on stoichiometric terrace sites of ceria is ~110 kJ/mol higher than that for Cu particles larger than 2.5 nm [61]. Cu monomers and dimers are representative species on the stoichiometric CeO2 (111) surfaces. The adhesion energy of Cu to CeO1.95 (111) is 3.52 J/m2 for 2.2 nm copper particles, decreasing slightly with the extent of ceria reduction [62]; while the Ce3+/Ce4+ ratio increases with Cu coverage, evidenced by Ce 3d XPS, corresponding to donation of at most ∼0.17 and 0.06 electrons per Cu atom to CeO1.95 (111) and CeO1.8 (111), respectively.
DFT calculations also demonstrated that the shape of ceria has a significant impact on the electronic structure of copper-ceria interface, allowing to tailor the dispersion of copper species. In principle, the competition between the Cu-O bond at the interface and the Cu‒Cu bond in Cu species determines the morphology of Cu on CeO2. It was predicted that the copper-oxygen interaction at Cu4/CeO2 interface is comparable to the copper-copper intra-cluster interaction [63]. Cux (x = 1–4) clusters tend to bond with the surface oxygen of CeO2 (111) and their interaction induces a charge transfer from copper to ceria, resulting in positively-charged copper species. Calculations on the nucleation of Cux (x = 1−5) clusters on ceria surfaces showed that the atomic Cu prefers to aggregate into large clusters on the CeO2 (111) surface, but is thermodynamically and kinetically unfavorable on both CeO2 (110) and CeO2 (100) surfaces [38]. Therefore, the strong Cu-O bonding on CeO2 (110) and CeO2 (100) results in more flattened Cu particles while the relatively weaker Cu−O bonding on CeO2 (111) forms more 3D-like Cu particles.
CuO/CeO2 catalysts are highly active for CO oxidation. Only a small amount of copper (0.7 wt%) essentially promoted the activity of CeO2, while excess of copper species formed bulk CuO particles that contributed to the activity marginally [1]. The copper oxides existed in three forms: isolated ions (Cu2+), CuOx clusters and CuO particles. The isolated ions had strong tendency to the surface of CeO2 and aggregated to CuOx cluster upon calcination at higher temperatures. Cu+ species originated from the interaction between CuO cluster and CeO2, and their interface activated oxygen molecules, which is largely responsible for the activity [64]. EPR and IR studies on a 1 wt% CuO/CeO2 catalyst confirmed that the copper presented in at least two configurations: isolated Cu2+ ions and clustered Cu2+, while the latter representing the largest fraction of the observed Cu species [34]. The redox behavior of both copper and ceria was observed even at room temperature, which related to the remarkably high activity for CO oxidation.
The shape of ceria obviously affected the activity of CuO/ CeO2 catalysts. CuO/CeO2-rod (48 m2/g) was more active for CO oxidation than CuO/CeO2-particle (64 m2/g), which was ascribed to the preferential exposure of the more reactive {001} and {110} planes on CeO2 nanorods [2]. A combined XANES and DRIFTS study revealed that surface Cu+ species had a strong correlation with the activity toward CO oxidation [4]; the positively-charged copper species were formed on ceria nanorods via the redox cycle between Cu2+/Cu+ and Ce4+/Ce3+. Another comparative study, by XAFS, TPR and IR, over CuO/ CeO2-sphere with a {111}/{100}-terminated surface and CuO/ CeO2-rod exposed {110}/{100} facets identified that copper oxides were uniformly dispersed as subnanometer clusters on CeO2 nanosphere while existed in both CuOx clusters and Cu-[Ox]-Ce species on ceria nanorods [5]. The CeO2 {110} facet induced a strongly bound Cu-[Ox]-Ce structure that was adverse to the formation of Cu+ sites, resulting in low activity. In contrast, CuOx clusters on the {111} face of ceria spheres was easily reduced to Cu+ species when they were subjected to interaction with CO. The reaction rate for CO oxidation was 5.7 × 10−6 molco gcat−1 s−1 on ceria spheres (104 ℃) but 1.8 × 10−6 molco gcat−1 s−1 (118 ℃) on ceria nanorods. The activity of CuO/CeO2 catalysts for CO oxidation followed the sequence: nanorods > nanopolyhedra > nanocubes [6]. With an identical copper loading (8.5 wt%), CeO2 nanorods exhibited the highest activity, over which CO was eliminated at 150 ℃ while it was achieved only at 250 ℃ on CeO2 cubes (Fig. 4). The copper-ceria interactions on ceria nanorods greatly facilitated the regeneration of active sites, favoring CO adsorption on Cu+ species and O2 activation over oxygen vacancies. A proper pre-treatment of the CuO/CeO2 catalyst verified such a catalytic mechanism for CO oxidation; hydrogen reduction of the CuO/CeO2-rod redispered the copper species into highly isoalted copper clusters or surface Cu-[Ox]-Ce species, further enhancing the activity for CO oxidation [7]. Quite recenly, calcination of a CuO/CeO2-rod sample at 800 ℃ in air is reported to yield atomically dispersed Cu2+ on CeO2 (111); these copper atoms had unsaturated coordination environment (coordination number of 3.3) in the form of Cu1O3 and were identified to be the sole active sites for the activation of both CO and O2 molecules in CO oxidation [65].
Preferential oxidation of CO in excess hydrogen (CO-PROX) is used to eliminate traceable CO (0.5–2 vol%) in hydrogen-rich streams to an acceptable level (below 100 ppm) for fuel cell application. The outstanding performance of CuO/CeO2 catalysts for this highly selective reaction was attributed to the synergistic redox properties [16]. That is, the dispersion of copper species on ceria determines both the activity and the selectivity. Varying the loading of copper is routinely adapted to mediate the dispersion of copper species and examine the size effect of copper particles on the catalytic property. Generally, faceted CuO particles on ceria are much less active and can be viewed as speculator, while CuO clusters and surface Cu-O-Ce species (copper ions strongly interacting with ceria) [66] or copper-enriched oxides [55] are more frequently ascribed to be the active phases. Operando DRIFT and XANES experiments demonstrated that CO oxidation under rich hydrogen occurred at the interfacial Cu+ sites, by correlating the intensity of Cu+-carbonyls formed under reaction conditions and the conversion rate of CO (Fig. 5) [14, 16]. The critical role of the interfacial Cu+ sites was further supported by a comprehensive study on a reversed CeO2−x/Cu catalyst under CO-PROX conditions (Fig. 6).
The shape of ceria dramatically affects the formation of the active sites. Equal amount of copper (1 wt%) was dispersed on CeO2 spheres (115 m2/g), rods (75 m2/g) and cubes (14 m2/g); ceria sphere- and rod- supported copper catalysts composed of small CuO particles and showed higher activities but lower selectivities, whereas the CuO/CeO2-cube catalyst, containing relatively large CuO particles, exhibited a lower CO conversion but a higher CO2 selectivity [15]. The lower reduction level of large copper oxide particles under the reaction conditions enhanced CO2 selectivity. Near-ambient XPS measurements, together with DFT calculations, verified that the lower reducibility of CuO particles on the {100} facets of ceria cubes was caused by the extensive electron transfer from CuO to CeO2 [17, 67]. CuO (5 wt%) on CeO2-rod (76.7 m2/g) and CeO2-poly- hedra (67.6 m2/g) had a higher activity for CO-PROX at low temperatures, coupled with a broader operating temperature window (CO conversion > 99.0%, 90–125 ℃) than that on CeO2 nanocubes (17.2 m2/g). This was linked to the smaller copper oxide clusters and the rich oxygen vacancies on the surfaces of ceria rods [18]. However, highly dispersed CuO clusters on ceria nanorods, rather than Cu−[Ox]−Ce, were also viewed as the more crucial active species, based on the identification of the dominant Cu2+ species, by XANES, in the spent catalysts [58].
The low-temperature water–gas shift reaction is industrially used to tune H2/CO/CO2 proportions in the feed gases for ammonia synthesis, methanol synthesis and Fischer-Tropsch synthesis. Cu/CeO2 catalysts are obtained by hydrogen reduction of the CuO/CeO2 precursors at elevated temperatures, typically 200‒400 ℃. Since more oxygen vacancies are generated on ceria surface during this reduction process, the copper-ceria interaction was further enhanced. Naturally, the shape of ceria would have a more remarkable impact on the chemical feature of metallic Cu species and the copper-ceria interaction, including the re-dispersion of copper species and the stability of the newly formed Cu species. Cu particles supported on spherical CeO2 were more active for the WGS reaction than those on nanorods and nanocubes [19]. Ceria nanospheres favored a facile dissociation of water and stablized the active Cu species more stongly, leading to a higer activity and stability than the other two architectures. The large bonding enery of copper on ceria spheres maintained the smaller copper particles and provided more active sites at the copper-ceria interfacial perimeters, increasing the WGS activity. Simultaneously, the strong oxygen affinity on the {111} facets tightly anchored Cu particles and sustained their stability under the WGS conditions [19]. Again, Cu particles on CeO2 octahedra exposing {111} facets showed superior WGS activity to those on ceria nanorods and nano- cubes (Fig. 7). This was also attributed to the well dispersion of copper species on CeO2 (111) planes. Spectrascopic analysis on the CuO/CeO2 precursors indicated that the copper oxide species tend to present in Cu2+-associated sites on CeO2 (110) and highly-dispersed CuOx particles on CeO2 (111) planes [44]. Ceria particles stabilized copper species in a finely dispersed state while ceria nanorods resulted in larger, crystalline copper particles [42].
By dispersing equal amount of copper on CeO2 nanocubes and nanospheres, the role of ceria shape in Cu/CeO2 catalysts for the WGS reaction was clarified. XRD and XANES analysis indenfied that the higher activity of Cu/CeO2-phere was associated with the higher stability of metallic copper species and the larger concentration of Ce3+ [68]. Theoritical calculations have predicted that the chemical potential of Cu atoms over step edges of CeO2 (111) surface is ∼57 kJ/mol lower than that on stoichiometric terrace sites [61]. This means that the stability of Cu particles as well as the Cu-CeO2 interaction is influenced by the coordination environment of the reduced ceria surfaces. Accordingly, the shape of ceria determines the degree of copper-ceria interaction and the generation of oxygen vacancies during hydrogen reduction and WGS. Hydrogen treatment of a CuO/CeO2 precursor at 300 ℃ not only converted copper oxides into metallic species but also created more defect sites or oxygen vacancies on ceria, promoting the Cu-CeO2 interaction [20]. Both metallic copper species and oxygen vacancies on ceria were involved in the generation of active sites at their interfaces; the synergistic Cu-Ov interaction enhanced the chemical activity of Cu while Cu facilitated the formation of O vacancies under reaction conditions [69]. CO is adsorbed and activated on Cu while water dissociation occurs on the O vacancy sites or the Cu-Ov interface. The superior WGS activity is thus attributed to the small-sized Cu0 crystals and the abundace of oxygen vacancies on ceria.
The atomic structure of the copper-ceria interfacial perimeter has been identified by a combined electron microscopy and spectroscopy study on copper clusters dispersed by ceria nanorods [21]. STEM and EELS verified the location and distrbution of copper bilayers of around 1.5 nm on ceria while IR and XPS identified the chemical states of these tiny copper clusters: the bottom layer was mainly Cu+ atoms directly bonded on the oxygen vacancies of ceria, in a form of Cu+-Ov-Ce3+, and a top layer of Cu0 atoms coordinated with the underlying Cu+ atoms (Fig. 8). DFT simulations showed that 0.2–0.3 electrons per interfacial copper atom were transferred from the metal layer to the ceria substrate, leading to a slightly positively-charged bottom layer and to a full reduction of the ceria trilayer in direct contact with the metal bilayer. In contrast, the top Cu layer in the copper cluster is little affected by the interfacial charge transfer and remains metallic. This is in line with previous theoretical works on the interaction of Cu adatoms with ceria surfaces/particles, which have addressed different ceria surfaces and predicted the similar charge transfer from the supported Cu atoms to the substrates, forming Cu+ [37]. In situ IR spectra evidenced the synergistic effect of the copper-ceria interfacial perimeter during the activation of CO and water by directly identifying CO-Cu+ at the Cu+ sites and hydroxyl species at the neighboring Ov sites. Accordingly, the low-temperature WGS reaction was proposed to occur at the copper–ceria interfacial perimeter via a site cooperation mechanism: the Cu+ site chemically adsorbs CO while the neighboring -Ov site dissociatively activates H2O. Such a bilayer-dominated dispersion of copper species on ceria nanorods could be achieved at the metal loading up to 6 wt%, as evidenced by the linearly increased WGS activity that was contributed mainly by copper monolayers and/or bilayers [60]. Further increasing Cu loading up to 12 wt% enhanced the activity only slightly because of the appearance of multilayered and crystalline Cu particles. This demonstrates that the dispersion of copper on ceria strongly depends on the loading of copper in Cu/CeO2 catalysts, which is closely associated with the number and density of the anchoring sites on ceria.
Cu/CeO2 catalysts derived from CeCu2 alloys were early reported to be active for CO hydrogenation (CO/H2) to methanol at 150 ℃ [70]. It was observed that the metallic copper particles re-dispersed on the surface of ceria during the reaction, accompanying by an increase in the activity; ionic copper species, possibly Cu+, were presumed to be the active sites [71]. Recently, the active site was proposed to involve a combination of Cu+/Cu0 sites in close contact with oxygen vacancy on ceria; the Cu+ site is responsible for the activation of CO while the Cu0 site adsorbs and activates hydrogen [24]. Under methanol synthesis conditions, the highly dispersed copper particles contacted with the oxygen vacancy on the defective CeO2-x to form the active site, and their electronic interaction resulted in a combination of Cu0 and Cu+ phases. Since the binding strength of CO on Cu+ is stronger than that on Cu0, CO activation occurs on the Cu+ site. CO, rather than CO2, is the carbon source for methanol.
Cu/CeO2 catalysts were also tested for CO2 hydrogenation, in which the shape of ceria affected the activity and selectivity. CO2 hydrogenation involves two routes: CO2 hydrogenation to methanol and the reverse WGS, depending on the temperature and pressure. Under atmospheric pressure and at 250–450 ℃, the reverse WGS, converting CO2 to CO, occurred exclusively [33]. At the copper loading of 5 wt%, copper clusters on ceria rods (70 m2/g) had a higher activity than those dispersed over ceria spheres (70 m2/g) and cubes (29 m2/g). The reaction rate on Cu/CeO2-rod was 1.8 μmolCO g–1 s–1 at 250 ℃, which is 4.3 times of that of Cu/CeO2-sphere. XRD and XPS analysis found that the copper species were reduced into metallic and a partial Ce4+→Ce3+ transformation occurred under the reaction conditions for all the Cu/CeO2 catalysts. The metallic copper favored the dissociative activation of H2 while the (110) terminations on ceria rods provided O vacancies for the activation of CO2 with a preferential formation of reactive bidentate carbonate and formate intermediates. Methanol synthesis became dominant over Cu/CeO2 catalysts at high pressures. At 240 ℃ and 2.0 MPa, the conversion of CO2 followed the order: rods > cubes > particles [72]. Again, Cu/CeO2-rod acted as the most efficient system with a CO2 conversion of 2.1% and a methanol selectivity of 89.5%. This was attributed to the stronger copper-ceria interaction on the (100) and (110) surfaces of the rod-shaped ceria. As further increasing the temperature to 300 ℃, the conversion of CO2 approached 6.8% but the selectivity of methanol dropped to only 19.8% due to the occurance of the reverse WGS reaction.
The unique and interesting performance of Cu/CeO2 catalysts is closely associated with the copper-ceria interface, namely, the chemical bonding patterns of copper species on ceria surfaces. The copper-ceria interaction proceeds via a synergistic effect: ceria stabilizes copper species while the highly dispersed copper promotes the redox of ceria, involving the interplay between Cu2+/Cu+/Cu0 and Ce3+/Ce4+ couples.
Tuning the shape of ceria varies the exposure of (111), (110) and (100) facets and alters its interaction with copper species. Ceria cubes expose dominantly the {100} facet while particles or polyhedra expose both {100} and {111} facets. For ceria rods, both {111}/{100} and {100}/{110} terminations are reported and the {110} facet is frequently adapted to correlate the catalytic performance. Contradictory results occasionally appeared in the case of cubic ceria supported copper catalysts. This might be because the metastable {100} surface is apt of refaceting. In fact, synthesizing ceria cubes and octahedra with uniform sizes and exclusive exposure the respect (100) and (111) facets remains challenging. Precise dispersion of copper species on a specific facet of these nanostructured ceria requires a priority understanding in the chemical nature of the anchoring sites. Oxygen vacancy on ceria is largely responsible for dispersing copper species, however, it remains unclear whether the chemical property of oxygen vacancies generated on the (111), (110) and (100) facets of ceria would have subtle difference upon interacting with copper species. Moreover, the metal loading, the pretreatment gas/temperature and the reaction conditions would play decisive roles in dispersing and stabilizing the copper species.
Describing the structure of the active sites require a comprehensive characterization at atomic level on the copper-ceria interface. In this regard, in situ spectroscopic techniques are sensitive to the surface and interface copper species while synchrotron-based techniques probe the coordination environment of copper species, jointly revealing the electronic feature of the copper-ceria interface. Atom-resolved electron microscopy enables to directly identify the arrangements of copper, cerium and oxygen atoms, giving the geometric strucutre of the copper-ceria interface. All these would essentially advance the fundamental understanding in the role of the copper-ceria interface for catalysis and shed profound insights into rational design and precise synthesis of Cu/CeO2 catalysts.