催化学报  2020, Vol. 41 Issue (6): 1006-1016      DOI: S1872-2067(19)63503-5   PDF    
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Yuxian Gao
Zhenhua Zhang
Zhaorui Li
Weixin Huang
Understanding morphology-dependent CuOx-CeO2 interactions from the very beginning
Yuxian Gaoa, Zhenhua Zhangb, Zhaorui Lia, Weixin Huanga     
a. Hefei National Laboratory for Physical Sciences at the Microscale, Key Laboratory of Surface and Interface Chemistry and Energy Catalysis of Anhui Higher Education Institutes, CAS Key Laboratory of Materials for Energy Conversion and Department of Chemical Physics, University of Science and Technology of China, Hefei 230026, Anhui, China;
b. Key Laboratory of the Ministry of Education for Advanced Catalysis Materials, Institute of Physical Chemistry, Zhejiang Normal University, Jinhua 321004, Zhejiang, China
* Corresponding author. Weixin Huang, Tel/Fax: +86-551-63600435; E-mail: huangwx@ustc.edu.cn
These authors contributed equally to this work
This work was supported by the National Natural Science Foundation of China (21525313, 21761132005), the Chinese academy of Sciences, and the Changjiang Scholars Program of Ministry of Education of China
Abstract: Elucidation of the CuOx-CeO2 interactions is of great interest and importance in understanding complex CuOx-CeO2 interfacial catalysis in various reactions. In the present work, we have investigated structures and catalytic activity in CO oxidation of CuOx species on CeO2 rods, cubes and polyhedra predominantly exposing {110}+{100}, {100} and {111} facets by the incipient wetness impregnation method with the lowest Cu loading of 0.025%. The structural evolution of CuOx species was found to depend on both the Cu loading and the CeO2 morphology. As the Cu loading increases, CuOx species are deposited preferentially on the surface defect of CeO2 and then aggregate and grow, accompanied by the formation of isolated Cu ions, CuOx clusters strongly/weakly interacting with the CeO2, highly dispersed CuO nanoparticles, and large CuO nanoparticles. The isolated Cu+ species and CuOx clusters weakly interacting with the CeO2 were observed mainly on the O-terminated CeO2{100} facets. Meanwhile, more Cu(I) species are stabilized during CO reduction processes in CuOx/c-CeO2 catalysts than in CuOx/r-CeO2 and CuOx/p-CeO2 catalysts. The catalytic activities of various CuOx/CeO2 catalysts in CO oxidation vary with both the CuOx species and the CeO2 morphology. These results comprehensively elucidate the CuOx-CeO2 interactions and exemplify their morphology-dependence.
© 2020, Dalian Institute of Chemical Physics, Chinese Academy of Sciences.
Published by Elsevier B.V. All rights reserved.
Key words: CeO2 nanocrystals    CuOx/CeO2 catalysts    Metal-support interactions    CO oxidation    Morphology effect    
从头开始理解形貌依赖的CuOx-CeO2相互作用
高玉仙a, 张振华b, 李兆瑞a, 黄伟新a     
a. 中国科学技术大学化学物理系, 中国科学院能量转换材料重点实验室, 安徽省教育厅表界面化学与能源催化重点实验室, 合肥微尺度物质科学国家研究中心, 安徽合肥 230026;
b. 浙江师范大学物理化学研究所, 先进催化材料教育部重点实验室, 浙江金华 321004
摘要:CuOx/CeO2催化剂在CO氧化反应中表现出高催化活性和显著结构敏感性.文献报道中CuOx/CeO2催化剂体系的合成条件差异较大,从而导致观察到的CuOx-CeO2相互作用存在较大争议.因此,系统研究并阐明CuOx/CeO2催化剂中CuOx-CeO2相互作用对于理解复杂的CuOx-CeO2界面催化作用具有重要的研究意义.近期发现,氧化物纳米晶的形貌可作为一种新的结构参数,在不改变氧化物催化剂组成的条件下实现其结构和性能的调控.本文以不同形貌CeO2纳米晶为载体,包括优先暴露{110}+{100}晶面的CeO2纳米棒、优先暴露{100}晶面的CeO2纳米立方体和优先暴露{111}晶面的CeO2纳米多面体,采用等体积浸渍方法合成了Cu担载量为0.025%~5%的CuOx/CeO2纳米晶催化剂,结合谱学和电镜表征方法,以及CO吸附原位红外光谱,系统研究了CuOx物种在不同形貌CeO2纳米晶上的结构演化及其催化CO氧化的构-效关系.结构表征结果表明,CuOx物种结构不仅依赖于Cu的担载量,也依赖于载体CeO2的形貌.随着Cu担载量的增加,CuOx物种优先沉积在CeO2的表面缺陷位,然后聚集和长大;同时伴随着CuOx物种从孤立Cu离子到与载体强/弱相互作用的CuOx团簇,高分散CuO颗粒和大尺寸CuO颗粒.孤立Cu+离子和与载体弱相互作用CuOx团簇主要形成于CeO2纳米立方体的表面,这可能与CeO2纳米立方体暴露的氧终止CeO2{100}晶面相关.CO吸附原位红外结果表明,CuOx团簇与不同CeO2表面相互作用的强度顺序为:CeO2纳米棒暴露的{110}面> CeO2纳米多面体暴露的{111}面> CeO2纳米立方体暴露的{100}面.CeO2纳米立方体与Cu2+离子间相互作用弱于与Cu+之间的,因此CeO2纳米立方体负载的CuOx物种在CO还原过程中容易停留在稳定的Cu+中间物种;而CeO2纳米棒与Cu2+离子之间的相互作用强于与Cu+之间的相互作用,因此CeO2纳米棒负载的CuOx物种在CO还原过程中容易形成金属铜.因此CO吸附原位红外光谱观察到CeO2纳米立方体负载CuOx催化剂中吸附在Cu+的CO物种远远多于CeO2纳米棒负载CuOx催化剂.CO氧化反应结果表明,CuOx/CeO2催化剂表现出同时依赖于CuOx物种结构和CeO2形貌的结构敏感性.CuOx/CeO2催化剂活性表现出与CuOx/CeO2催化剂的CO还原性能的正相关性,说明中CuOx/CeO2催化CO氧化反应遵循MvK反应机理.这些结果系统地关联了CeO2形貌,CuOx-CeO2相互作用,CuOx物种结构和CeO2还原性能,CuOx/CeO2催化CO氧化反应活性.
关键词CeO2纳米晶    CuOx/CeO2催化剂    金属-载体相互作用    CO氧化反应    形貌效应    

1 Introduction

Copper is used in catalysts for a wide variety of reactions, including CO oxidation, preferential CO oxidation under H2-rich steam, water-gas shift, methanol synthesis, and steam reforming [1-6]. CeO2, in view of its high oxygen storage capacity (OSC), ready redox cycle, and the ability to firmly anchor copper species from sintering [7-9], has been widely used as the support, and the resulting CuOx/CeO2 catalysts, in which CuOx represents all likely copper species (metallic Cu, Cu ions, Cu2O and CuO) and their mixtures, have exhibited excellent catalytic performances in catalyzing various oxidation reactions of CO [10-16]. For examples, Avgouropoulos et al. [10] reported that the catalytic performance of CuO/CeO2 catalyzed the preferential CO oxidation in excess H2 was comparable to those of Pt/Al2O3 and Au/Fe2O3 catalysts. CuOx/CeO2 catalysts have been demonstrated to be structurally sensitive, particularly in CO oxidation [17-27]. Liu et al. [28] firstly proposed that CO tended to chemisorb at the surface Cu(I) sites stabilized by the CuO-CeO2 interaction during CO oxidation catalyzed by CuOx/CeO2 catalysts. Since then, various factors, such as compositions [22], preparation methods [29, 30] and cerium precursors [31], have been investigated in detail to understand structure-activity relationship of CuO/CeO2 catalysts in CO oxidation.

Recently the morphology of oxide nanocrystals has been demonstrated to strongly affect the oxide-involved catalysis [32-35]. According to the Wulff's rule [36], the morphology of a crystalline particle determines the crystal planes exposed on the surface, subsequently affects the surface compositions and geometric structures. CeO2 nanocrystals with various types of morphologies, including cubes, octahedra, rods, wires, tubes, and polyhedra [37-42], have been successfully synthesized and used as catalysts and catalyst supports, in which morphology-dependent CeO2 catalysis, including CuOx/CeO2 catalysis, has been well established [17, 18, 32-34, 43-47]. Wang et al. [17] reported that sub-nanometer CuOx clusters supported on CeO2{110} facets were less active in catalyzing CO oxidation than those supported on CeO2{111} facets due to a strongly bound Cu-[Ox]-Ce structure on CeO2{110} facets. Lykaki et al. [18] employed CeO2 rods, cubes and polyhedra to investigate the CeO2 morphology effect on the structure and catalytic activity in CO oxidation of CuO/CeO2 catalysts with a ~7.5% Cu loading. CuO/CeO2 rods catalyst exhibited the highest catalytic activity, which was related with its abundance of weakly bound oxygen species, relative population of Cu+/Ce3+ redox pairs, and relative abundance of defects and oxygen vacancies.

In spite of a lot of previous studies, a comprehensive understanding of CuOx-CeO2 interactions still lacks. In this paper, we have prepared CuOx/CeO2 catalysts with Cu loadings of 0.025%‒5% employing CeO2 rods, cubes and polyhedra by the incipient wetness impregnation method. CeO2 morphology-dependent structural evolutions of CuOx species in various CuOx/CeO2 catalysts have been identified and correlated to the catalytic activity in CO oxidation. These results comprehensively elucidate the CuOx-CeO2 interactions and structure-activity relationship of CuOx/CeO2 catalysts.

2 Experimental

All chemicals were purchased from Sinopharm Chemical Reagent Co., Ltd. and used without further purification. Commercial CeO2 polyhedral nanoparticles (denoted as p-CeO2) were purchased from Sigma Aldrich. 1% CO/Air, 5% H2/Ar, 1% CO/Ar, Ar (99.999%), and 1% CO/Ar were purchased from Nanjing Shangyuan Industrial Factory and used without further purification. Ultrapure water (resistance > 18.5 MΩ) was used.

2.1 Catalyst synthesis

CeO2 cubes (denoted as c-CeO2) and rods (denoted as r-CeO2) were synthesized followed the Mai et al.'s procedure [16]. In the typical method, 1.96 g Ce(NO3)3·6H2O and 16.88 g NaOH were respectively dissolved in 40 and 30 mL ultrapure water. Next the NaOH solution was added dropwise into the Ce(NO3)3 solution under continual stirring at room temperature. The acquired solution was stirred at room temperature for an additional 0.5 h and then transferred into a 100-mL Teflon bottle. The Teflon bottle was tightly sealed and hydrothermally treated in a stainless-steel autoclave at a desired temperature for 24 h (100 ℃ for cubes and 180 ℃ for rods). After cooling down to room temperature, the acquired precipitate was collected and washed with ultrapure water for 5 times and then dried in vacuum at 80 ℃ for 16 h. The final solid powder was calcined in a muffle oven at 500 ℃ for 4 h to synthesis CeO2 cubes and rods.

The CuOx/CeO2 catalysts were prepared by a conventional incipient wetness impregnation method. Typically, the desired amount of Cu(NO3)2 solution was added dropwise to 0.3 g CeO2 powders and ultrasonicated for 10 min at room temperature. Afterwards, the sample was kept at room temperature for 24 h and then dried at 80 ℃ for 12 h to obtain the catalyst precursor. The acquired catalyst precursor was calcined in a muffle oven at 500 ℃ for 2 h to synthesis the CuOx/CeO2 catalyst. The Cu loading (0.025-5 wt%) is adjusted by changing the concentration of added Cu(NO3)2 solution, and the acquired CuOx/CeO2 catalysts are denoted as x-CuOx/b-CeO2, in which 'x' represents the calculated Cu loading.

2.2 Catalyst characterization

The Cu loadings of various CuOx/CeO2 catalysts were determined by using a PerkinElmer Optima 7300 DV inductively coupled plasma atomic emission spectrometer (ICP-AES). BET specific surface areas of various CeO2 morphologies were measured by using a Beckman Coulter SA3100 surface area analyzer. Before the measurement, the sample was first degassed at 300 ℃ for 5 h in a N2 atmosphere. Power X-ray diffraction (XRD) patterns were conducted by using a Philips X'Pert PRO diffractometer using a nickel-filtered Cu Kα (λ = 0.15418 nm) radiation source with the operation voltage of 40 kV and operation current of 40 mA. X-ray photoelectron spectroscopy (XPS) measurements were performed by using an ESCALAB 250 high-performance electron spectrometer using monochromatized Al Kα (hν = 1486.7 eV) as the excitation source. The likely charging of samples was corrected by setting the binding energy of the adventitious carbon (C 1s) to 284.8 eV. Transmission electron microscopy (TEM) and high-resolution transmission electron microscopy (HRTEM) images were obtained on a JEM-2100F high resolution transmission electron microscope with the electron acceleration energy of 200 kV. Visible Raman spectra were recorded in back-scattering configuration by using a LABRAM-HR Confocal Laser Raman spectrometer. Ar+ (514.5 nm) laser was employed as the excitation source.

H2-TPR and CO-TPR experiments were performed by using a Micromeritics ChemiSorb 2750 instrument, in which 50 mg fresh sample was put into the U-shaped quartz microreactor and then heated at a rate of 10 ℃·min‒1 with a flow rate of 20 mL·min‒1 in 5% H2/Ar and 1% CO/Ar, respectively. The consumptions of H2 and CO were recorded by TCD and mass spectra (MS), respectively. X-ray absorption spectra (XAS) was conducted on the 14W1-XAFS beamline at Shanghai Synchrotron Radiation Facility (SSRF) operating at 3.5 GeV under "top-up" mode with a constant current of 220 mA.

In-situ diffuse reflectance infrared Fourier transformed spectroscopy (DRIFTS) of CO adsorption experiments were conducted on a Nicolet 6700 FT-IR spectrometer equipped with an in situ high-temperature reaction cell (Harrick Scientific Products, Inc.) in series mode with 256 scans and a resolution of 4 cm‒1 with an MCT/A detector. 100 mg fresh samples were loaded on the sample stage of the reaction cell and purged with Ar at room temperature for 0.5 h. The backgrounds at different temperatures were first recorded under Ar atmosphere. For CO adsorptions, 1% CO/Ar was purged into the reaction cell at different temperatures and kept for 0.5 h to reach the stable state. Subsequently, the DRIFTS spectrum was recorded.

2.3 Catalyst activity measurement

The catalytic activities of various CeO2 and CuOx/CeO2 catalysts for the CO oxidation were evaluated with a fixed-bed flow reactor. 50 mg as-synthesized sample diluted with 50 mg SiO2 was used and the catalytic reaction was conducted with the reaction gas that consisted of 1% CO/Air fed at a rate of 30 mL·min‒1. The sample was heated to the desired temperatures at a rate of 2 ℃·min‒1 and kept at this temperature for 0.5 h until the catalytic reaction reached the steady state. The composition of the effluent gas was tested by an online GC-14 gas chromatograph. The CO conversion was calculated from the change in CO concentrations of the inlet and outlet gases.

3 Results and discussion

Representative TEM images of r-CeO2, c-CeO2 and p-CeO2 (Fig. 1 (A1)(C1)-) are similar to those previously reported [43-47] in which r-CeO2, c-CeO2 and p-CeO2 were proposed to {110}+{100}, {100} and {111} facets, respectively. Corresponding XRD patterns of r-CeO2, c-CeO2, and p-CeO2 (Fig. 2(A)) display typical diffraction peaks arising from the cubic fluorite phase structure of CeO2 (JCPDS card No. 34-0394). The specific surface area was measured to be 69, 23 and 60 m2/g for r-CeO2, c-CeO2, and p-CeO2, respectively.

Fig. 1. Representative TEM images of r-CeO2 (A1), c-CeO2 (B1), and p-CeO2 (C1); Representative TEM and HRTEM images of 5%-CuOx/r-CeO2 (A2, A3), 5%-CuOx/c-CeO2 (B2, B3), and 5%-CuOx/p-CeO2 (C2, C3) catalysts. Lattice fringes of 1.95‒1.97, 2.69‒2.71, and 3.11-3.13 Å respectively correspond to the spacing of CeO2{220}, CeO2{200}, and CeO2 {111} (JCPDS 34-0394) crystal planes
Fig. 2. (A) XRD patterns of various CeO2 and CuOx/CeO2 catalysts; (B) Cu K-edge XANES and their corresponding differentiated spectra (C) of various CuOx/CeO2 catalysts. Reference spectra of Cu, Cu(NO3)2, Cu2O, and CuO are also included

The actual Cu loadings of CuOx/CeO2 catalysts were determined by ICP-AES (Table S1) to be very close to the calculated values. Figs. 1(A2)-(C2) and (A3)-(C3) show representative TEM and HETEM images of various 5%-CuOx/CeO2 catalysts. CeO2 nanocrystals in various 5%-CuOx/CeO2 catalysts retain their original morphologies quite well. The identified lattice fringes of 0.19, 0.27, and 0.31 nm in the HRTEM images of all the 5%-CuOx/CeO2 catalysts match with the spacing of CeO2 {220}, {200} and {111} crystal planes, respectively, while no Cu-associated lattice fringes can be observed. This could be due to the similar contrasts of CuOx and CeO2 under HRTEM mode and/or the high dispersion of CuOx species on CeO2 even at a Cu loading of 5 wt%.

Fig. 2(A) shows XRD patterns of various CuOx/CeO2 catalysts. No diffraction pattern of any likely CuOx species could be observed in all the CuOx/CeO2 catalysts with the Cu loadings below 5%, suggesting the high dispersions of supported CuOx species. The enlarged XRD patterns show weak CuO(-111) and (111) diffraction peaks in the 5%-CuOx/c-CeO2 and 5%-CuOx/p-CeO2 catalysts but not in the 5%-CuOx/r-CeO2 catalyst, indicating a higher dispersion of CuOx species on r-CeO2. The poorer dispersion of CuOx on c-CeO2 and p-CeO2 can be likely attributed to the small specific surface area of c-CeO2 and the relatively weak CuOx interaction with the CeO2{111} facets exposed on p-CeO2, respectively.

The nature of supported CuOx species in various CuOx/CeO2 catalysts was examined by XAS. As shown in Fig. 2(B), the Cu K-edge XANES spectra of the CuOx species supported on CeO2 with different morphologies are quite similar. However, their corresponding differentiated spectra (Fig. 2(C)) show obvious differences. At the lowest Cu loading of 0.025%, 0.025%-CuOx/c-CeO2 catalyst exhibits a dominant Cu+ feature while 0.025%-CuOx/r-CeO2 and 0.025%-CuOx/p-CeO2 catalysts exhibit dominant isolated Cu2+ species. These results demonstrate the dominance of isolated Cu ions in 0.025%-CuOx/CeO2 catalysts, but the Cu2+ precursor gets reduced into Cu+ when supported on c-CeO2 but not on r-CeO2 and p-CeO2. This indicates the preferential occurrence of redox reaction between the Cu2+ precursor and the Ce3+ species associated with surface oxygen vacancies on c-CeO2 during the catalyst preparation process. Similar redox reactions were observed to occur between the Nb5+ precursor and the Ce3+ species on c-CeO2 and r-CeO2 to produce the Nb4+ species [45, 46] and between the Pd2+ precursor and the Ce3+ species created by surface reduction on p-CeO2 to produce the Pd(0) species [48]. Thus, c-CeO2 exhibits much more Ce3+ species and associated surface oxygen vacancies that are capable of reducing the Cu2+ precursor than r-CeO2 and p-CeO2, which should be related to the exclusive O-terminated CeO2{100} facets exposed on c-CeO2. The feature of isolated Cu2+ species dominates in the spectra of all three 0.05%-CuOx/CeO2 catalysts, and the CuO signal appears in the spectra of 0.1%-CuOx/CeO2 catalysts and further grows in the spectra of 0.5%-CuOx/CeO2 catalysts. These Cu K-edge XANES results demonstrate that as the Cu loading increases, the CuOx species evolves from the isolated Cu2+ ions to the CuO species in CuOx/r-CeO2 and CuOx/p-CeO2, and from the isolated Cu+ ions to the isolated Cu2+ ions and then the CuO species in CuOx/c-CeO2.

XPS was also used to characterize the CuOx species in CuOx/CeO2 catalysts. Only the CuOx/CeO2 catalysts with the Cu loadings not lower than 0.5% show visible Cu 2p XPS spectra (Fig. 3). The Cu 2p3/2 binding energy of the CuOx species locates at 934 eV in 0.5%-CuOx/CeO2 and 1%-CuOx/CeO2 catalysts and then shifts to 933.5 eV in 5%-CuOx/CeO2 catalysts. The CuOx species with the Cu 2p3/2 binding energies at 934 and 933.5 eV can be assigned to the supported highly dispersed CuO clusters and large CuO nanoparticles, respectively [49-51]. These XPS results demonstrate the evolutions of the CuOx species from highly dispersed CuO clusters to large CuO nanoparticles with the increase of Cu loading from 0.5% to 5% in CuOx/CeO2 catalysts.

Fig. 3. Cu 2p XPS spectra of 0.5%-CuOx/CeO2 (A), 1%-CuOx/CeO2 (B), and 5%-CuOx/CeO2 (C) catalysts

Fig. 4 shows Raman spectra of various CeO2 and CuOx/CeO2 catalysts excited by lasers with the wavelength of 514.5 nm. A strong peak at 463‒464 cm‒1 and two weak peaks at 596 and 1176‒1182 cm‒1 were observed, corresponding to the F2g, defect-induced mode (D), and second-order longitudinal modes of the cubic CeO2 fluoride phase, respectively [52-54]. The ID/IF2g ratios were calculated to estimate the defect concentrations of CeO2 in the CuOx/CeO2 catalysts. Fig. 4D shows the variations of ID/IF2g ratios of CeO2 in the CuOx/CeO2 catalysts as a function of Cu loadings. The ID/IF2g ratio follows the order of r-CeO2 ≈ c-CeO2 > p-CeO2, consistent with the previously reported results [44]. The supported CuOx species strongly affect the ID/IF2g ratio of CeO2 in CuOx/CeO2 catalysts. The ID/IF2g ratios of r-CeO2 in CuOx/r-CeO2 catalysts and p-CeO2 in CuOx/p-CeO2 catalysts decrease with the increase of Cu loading up to 0.05%, but then keep growing with the further increase of Cu loading. The ID/IF2g ratio of c-CeO2 in CuOx/c-CeO2 catalysts decrease with the increase of Cu loading up to 0.1%, but then keep growing with the further increase of Cu loading. Comparing the evolution of the CuOx species in CuOx/CeO2 catalysts, it can be deduced that the loading of isolated Cu ions on CeO2 should decrease the density of defects while the loading of CuO species should create more defects. Furthermore, for various 5%-CuOx/CeO2 catalysts, the surface concentrations of oxygen vacancies are all increase significantly, indicating that big CuO nanoparticles, which have been proved spectroscopically, interacting with CeO2 tremendously promotes the generation of surface defects. Thus, the isolated Cu ions seem to preferentially deposit at the defective sites of CeO2, likely the surface oxygen vacancies.

Fig. 4. Visible Raman spectra of r-CeO2 and various CuOx/r-CeO2 catalysts (A), c-CeO2 and various CuOx/c-CeO2 catalysts (B), and p-CeO2 and various CuOx/p-CeO2 catalysts (C); (D) The relevance of the ID/IF2g ratio to Cu loading on various CeO2 and CuOx/CeO2 catalysts

Fig. 5 shows H2-TPR profiles of various CeO2 and CuOx/CeO2 catalysts. The CeO2 nanocrystals (Fig. 5(A)) show typical surface reduction peaks (denoted as α peak) whose peak areas follow an order of r-CeO2 > p-CeO2 > c-CeO2, agreeing with their specific BET surface areas. The loading of CuOx species greatly promotes the reduction of CeO2, as demonstrated by the shift of the CeO2 surface reduction peaks to the low temperatures, and such promotion effects depend on the nature of CuOx species [55]. Meanwhile, additional reduction features related to the reduction of supported CuOx species appear. Based on the reduction behaviors in the H2-TPR profiles, five types of supported CuOx species on CeO2 have been proposed [18, 29, 56-59], including isolated Cu ions (denoted as β peak), CuOx clusters weakly interacting with the support (denoted as γ peak), CuOx clusters strongly interacting with the support (denoted as δ peak), highly dispersed CuO nanoparticles (denoted as η peak), and large CuO nanoparticles (denoted as σ peak).

Fig. 5. H2-TPR profiles of various CeO2 and CuOx/CeO2 catalysts

As shown in Fig. 5 B-H, the H2-TPR profiles of CuOx/CeO2 catalysts depend on the CeO2 morphology. In CuOx/c-CeO2 catalysts, the reduction peaks are composed of α+β peak and shift gradually to the low temperature with the Cu loading increasing up to 0.1%. A sharp reduction peak emerges at 270 ℃ at 0.1% Cu loading and is composed of α+δ peak since it is accompanied by the obvious weakening of α peak. This indicates that supported CuOx clusters strongly interacting with CeO2 are more capable of promoting the surface reduction of CeO2 than supported isolated Cu ions. Notably, a very weak reduction peak locating at 150 ℃ also appears and is assigned to the γ peak [59] in which the involved CuxO clusters were proposed to weakly interact with surface oxygen species on CeO2. When the Cu loading reaches 0.2%, the α+δ reduction peak further grows while the original α reduction peak at high temperature completely disappears. The α+δ reduction peak shifts to low temperature and saturates at 0.5% Cu loading, and the η peak corresponding to the reduction of highly dispersed CuO nanoparticles appears at lower temperatures than the α+δ reduction peak and grows with the Cu loading, while the σ peak corresponding to the reduction of large CuO nanoparticles appears at higher temperatures than the α+δ reduction peak at 5% Cu loading. Interestingly, a negative peak appears on CuOx/CeO2 catalysts with the Cu loading no more than 0.5%, especially on the catalysts with p-CeO2 as support, which can be reasonably ascribed the reaction of hydroxyl groups on CeO2 surface to produce H2 at high temperature [60].

Similar reduction peaks were also observed in the H2-TPR profiles of CuOx/r-CeO2 and CuOx/p-CeO2 catalysts, but evolved in different ways. The most obvious difference is that the α reduction peak can remain in CuOx/p-CeO2 and CuOx/r-CeO2 catalysts up to the Cu loading of 0.2% but in CuOx/c-CeO2 catalysts up to 0.05%. This indicates that supported CuOx species on c-CeO2 should be more extensively promote the surface reduction of CeO2 than those on r-CeO2 and p-CeO2. This could be likely related with the much smaller surface area of c-CeO2 than r-CeO2 and p-CeO2. Another noteworthy difference is that the very weak γ reduction observed firstly in 0.1%-CuOx/c-CeO2 does not appear for all CuOx/p-CeO2 catalysts and for CuOx/r-CeO2 catalysts till the Cu loading of 1%. On one hand, this indicates the formation of CuxO clusters weakly interacting with surface oxygen species mainly on O-terminated CeO2{100} facets exposed on c-CeO2 but barely on the (Ce, O)-terminated CeO2 {111} and {110} facets. On the other hand, this indicates that the CuOx species is preferentially deposited on the {110} facets of r-CeO2 and then on the {100} facets.

Various CeO2 and CuOx/CeO2 catalysts were also characterized by CO-TPR (Fig. 6). It can be seen that the reduction of CeO2 by CO is easier than by H2. This can be attributed to the fact that CO only needs molecular adsorption to reduce CeO2 while H2 needs to dissociatively adsorb to reduce CeO2. Three main reduction peaks appear at 350, 475, and 700 ℃, corresponding to the reductions of surface CeO2 (denoted as α peak), surface hydroxyl groups on CeO2, and bulk CeO2, respectively [61]. In addition, p-CeO2 displays a sharp reduction peak at 180 ℃, which could be related with the reduction of oxygen species adsorbed on p-CeO2 surface. This suggests that although mainly exposing the {111} facets, p-CeO2 has certain an amount of defective sites capable of adsorbing oxygen, likely relevant to the presence of particles with irregular shapes. The loading of CuOx species promotes the reduction of CeO2 by CO, and the reduction peaks of various CuOx species, including isolated Cu ions (denoted as β peak), CuOx clusters weakly interacting with the support (denoted as γ peak), CuOx clusters strongly interacting with the support (denoted as δ peak), highly dispersed and large CuO nanoparticles (denoted as η peak), appear in order in the CO-TPR profiles [62, 63].

Fig. 6. CO-TPR profiles of various CeO2 and CuOx/CeO2 catalysts

One interesting observation is that the initial reduction rates of CuOx/r or c or p-CeO2 catalysts vary with the Cu loadings. They are highest for CuOx/p-CeO2 catalysts with the Cu loadings up to 0.1%, due to the weakest interaction between dominant isolated Cu ions with the CeO2{111} facets exposed on p-CeO2; and they are highest for CuOx/c-CeO2 catalysts of the Cu loadings with 0.2% and 0.5%, consistent with the appearance of CuOx clusters weakly interacting with the support in CuOx/c-CeO2 catalysts; and they are highest for CuOx/r-CeO2 catalysts of the Cu loadings with 1% and 5%, suggesting that the CuO nanoparticles are most facilely reduced on r-CeO2.

Another interesting observation is that the low-temperature reduction peak areas of CuOx/c-CeO2 catalysts below 200 ℃ are much smaller than those of CuOx/r-CeO2 and CuOx/p-CeO2 catalysts with similar Cu loadings. This can be attributed to the dominant Cu+ species in CuOx/c-CeO2 catalysts with low Cu loadings whose consumption of CO is less than that of Cu2+ dominant in CuOx/r-CeO2 and CuOx/p-CeO2 catalysts, and as demonstrated below, to the low-temperature reduction of CuO nanoparticles mainly to Cu+ species in CuOx/c-CeO2 catalysts with high Cu loadings but mainly to Cu(0) in CuOx/r-CeO2 and CuOx/p-CeO2 catalysts. The Cu+ intermediate in CuOx/c-CeO2 catalysts is further reduced by CO at elevated temperatures. This indicates that the Cu+ species interacts more strongly with the CeO2{100} facets exposed on c-CeO2 and is subsequently more stable than with the CeO2 {110} and {111} facets respectively exposed on r-CeO2 and p-CeO2.

Fig. 7 shows in situ DRIFTS spectra of CO adsorption on various CuOx/CeO2 catalysts at different temperatures. It is well established that the CO only adsorb at the Cu+ site but barely at the Cu2+ and Cu(0) sites at room temperature and above [64]. No CO adsorption could be observed on the CuOx/CeO2 catalysts with the Cu loadings below 0.05%, likely due to the very weak signals beyond the detection sensitivity of the employed IR spectrometer. For the CuOx/CeO2 catalysts with the Cu loadings no less than 0.05%, reductions of supported CuOx species occur during CO adsorption processes, giving the vibrational features of adsorbed CO dependent both on the CeO2 morphologies and adsorption temperatures. Totally two vibrational features of adsorbed CO were observed at 2099‒2103 and 2091‒2095 cm‒1, which were previously assigned to CO adsorbed at the Cu+ species derived from the CuOx clusters strongly interacting with CeO2 or highly dispersed CuO nanoparticles and at the Cu+ species derived from the CuOx clusters weakly interacting with CeO2, previously [23, 50, 65-67].

Fig. 7. In situ DRIFTS results of CO adsorption on various CuOx/CeO2 catalysts at 30 ℃ (black), 100 ℃ (red), and 150 ℃ (blue)

At a Cu loading of 0.05%, CO adsorption peak appears at 2009‒2013 cm‒1 only at 150 ℃, indicating the occurrence of reduction of CuOx clusters strongly interacting with CeO2 into Cu+ at this temperature, consistent with the CO-TPR results. At a Cu loading of 0.1%, this peak appears obviously at 100 ℃ for CuOx/c-CeO2, much weaker for CuOx/p-CeO2 and does not appear for CuOx/r-CeO2. The CO adsorption peak significantly grows at 150 ℃, demonstrating a more extensive reduction of supported CuOx species into Cu+. These observations suggest that the interaction of CuOx clusters with various CeO2 surfaces follows an order of CeO2{110} facets exposed on r-CeO2 > CeO2{111} facets exposed on p-CeO2 > CeO2{100} facets exposed on c-CeO2.

An obvious CO adsorption peak at 2095 cm‒1 appears for CO adsorption on 0.2%-CuOx/c-CeO2 at RT but not on 0.2%-CuOx/r-CeO2 and 0.2%-CuOx/p-CeO2, corresponding to the facile reduction of CuOx clusters weakly interacting with the support that only forms in CuOx/c-CeO2 catalysts. An additional much stronger CO adsorption peak appears at 2103 cm‒1 for CO adsorption on 0.2%-CuOx/c-CeO2 at 100 ℃. This feature also appears for CO adsorption on 0.2%-CuOx/r-CeO2 and 0.2%-CuOx/p-CeO2 at 100 ℃, but with much weaker intensities.

The CO adsorption behavior on 0.5%-CuOx/c-CeO2 is similar to that on 0.2%-CuOx/c-CeO2. On 1%-CuOx/c-CeO2, CO adsorption at RT gives a strong peak at 2095 cm‒1. This strong peak should arise from CO adsorption at the Cu+ species derived from the highly dispersed CuO nanoparticles, instead of from the CuOx clusters weakly interacting with CeO2 observed in the case of 0.2%-CuOx/c-CeO2 and 0.5%-CuOx/c-CeO2. Thus we tend to assign the feature at 2095 cm-1 herein to CO adsorbed at the Cu+ site coexisting with CuO, i.e., the partially reduced CuO. Our assignment is supported by the observation that the vibrational feature shifts to 2103 cm‒1 upon CO adsorption at 100 ℃ at which temperature supported CuO nanoparticles are more extensively reduced than at RT. The vibrational feature at 2095 cm‒1 also appear for CO adsorption at RT on 0.5% & 1%-CuOx/r-CeO2 and 0.5% & 1%-CuOx/p-CeO2 that contain few CuOx clusters weakly interacting with the support. When the adsorption temperature increases to 100 ℃, this feature almost disappears and a strong peak appears at 2009-2012 cm‒1, indicating the reduction of more extensive reduction of the highly dispersed CuO nanoparticles.

It can be seen from Fig. 7 that the intensity of CO vibrational peaks for CO adsorption at adopted temperatures always follow an order of CuOx/c-CeO2 > > CuOx/p-CeO2 > > CuOx/r-CeO2; however, the reduction peak at the same temperature ranges in the CO-TPR profiles is weakest for CuOx/c-CeO2 (Fig. 6). These results suggest that the fraction of the reduction of supported CuOx species into Cu+ below 150 ℃ follows an order of CuOx/c-CeO2 > > CuOx/p-CeO2 > > CuOx/r-CeO2 while the fraction of the reduction of supported CuOx species into Cu(0) follows a reverse order of CuOx/c-CeO2 < < CuOx/p-CeO2 < < CuOx/r-CeO2. These results suggest that the Cu2+-CeO2(100) (c-CeO2) interaction is weaker than the Cu+-CeO2(100) (c-CeO2) interaction so that the Cu+ intermediate can be stabilized during the reduction of Cu2+ by CO, whereas the Cu2+-CeO2(110) (r-CeO2) interaction is stronger than the Cu+-CeO2(100) (c-CeO2) interaction so that the Cu2+ is reduced to Cu(0) by CO.

CO oxidation was used as a probe reaction to investigate the catalytic performance of various CeO2 and CuOx/CeO2 catalysts. As shown in Fig. 8, the relative catalytic activities among CeO2 and CuOx/CeO2 catalysts vary with both the Cu loading and the CeO2 morphology. p-CeO2 and CuOx/p-CeO2 catalysts are most active among bare CeO2 and CuOx/CeO2 catalysts with Cu loadings up to 0.1%; CuOx/c-CeO2 catalysts are most active among CuOx/CeO2 catalysts with Cu loadings up of 0.2% and 0.5%; CuOx/r-CeO2 catalysts are most active among CuOx/CeO2 catalysts with Cu loadings no less than 1%. Similar results were also previously reported [18, 67]. We found that the orders of catalytic activities of various catalysts with different CeO2 morphologies follow very well with those of their corresponding initial reduction rates in CO-TPR profiles (Fig. 7). Thus CO oxidation over CeO2 and CuOx/CeO2 catalysts follows the Mvk mechanism, which has been well documented in the literatures [17-27]. The catalytic activities of 0.025%-CuOx/CeO2 and 0.05%-CuOx/CeO2 catalysts are relatively lower than those of bare CeO2, ascribed to the decrease of surface oxygen defects (Fig. 4). These results also demonstrate that CO oxidation catalyzed by CuOx/CeO2 catalysts is sensitive to both Cu and CeO2 structures.

Fig. 8. Catalytic performance of various CeO2 and CuOx/CeO2 catalysts in the CO oxidation

The Arrhenius plots of CO oxidation catalyzed by various CeO2 and CuOx/CeO2 catalysts were plotted in order to gain insight into the active structure of various CuOx/CeO2 catalysts (Figs. S1-S3), from which the apparent activation energy (Ea) and apparent pre-exponential factor (ln(A)) values, respectively relating to the intrinsic activity and the density of active sites, were derived and summarized (Tables S2-S4). The ln(A) increases with the Cu loading, particularly, it increases are linearly related with the Cu loading for CuOx/CeO2 catalysts with similar Ea (Fig. S4). However, the Ea changes in a complex way along with the nature of supported CuOx species. Fig. 9 shows the variations of Ea as a function of the Cu loadings and corresponding supported CuOx species. It can be seen that the Ea of CuOx/CeO2 catalysts with supported isolated Cu ions, except 0.05%-CuOx/c-CeO2, does not vary much from that of corresponding CeO2 catalysts, implying that their active structures contributing to the catalytic activity remain as CeO2 while the supported isolated Cu ions should act as spectators.

Fig. 9. The relevance of the calculated Ea value and Cu loading/structure of CuOx species on CuOx/r-CeO2 (A), CuOx/c-CeO2 (B), and CuOx/p-CeO2 (C) catalysts

The Ea of CuOx/CeO2 catalysts with supported CuOx clusters and CuO particles is obviously larger than that of CeO2, indicating that their active structures contributing to the catalytic activity should be the CuOx-CeO2 interface. In CuOx/r-CeO2 catalysts, the Ea keeps increasing as the supported Cu species evolves from supported CuOx clusters to supported highly-dispersed CuO nanoparticles and then supported CuO nanoparticles. In CuOx/c-CeO2 catalysts, the Ea remains similar for the Cu loadings of 0.05%‒0.2%, and then increases to similar values for the Cu loadings of 0.5%‒5%. These observations indicate that although with different supported CuOx species, the dominant active structures in 0.05-0.2%-CuOx/c-CeO2 catalysts and in 0.5-5%-CuOx/c-CeO2 catalysts are the same, respectively as supported CuOx clusters-CeO2 interface and supported CuO nanoparticles-CeO2 interface. Therefore, the isolated Cu+ species dominant in as-prepared 0.5%-CuOx/c-CeO2 catalyst likely restructures into supported CuOx clusters during CO oxidation. In CuOx/p-CeO2 catalysts, the Ea keeps increasing as the supported Cu species evolves from supported CuOx clusters to supported highly-dispersed CuO nanoparticles but then decreases with the formation of supported CuO nanoparticles. These results reveal the complex CuOx-CeO2 interfacial catalysis in CO oxidation.

In the CuOx-CeO2 interfacial catalysis in CO oxidation, a key step is the formation of CO2 by the reaction of CO adsorbs at the Cu+ sites derived from the reduction of CuOx species with surface lattice oxygen of CeO2 [19]. The Ea is mainly determined the reactivity of surface lattice oxygen of CeO2, i.e., the reducibility of CeO2, while the lnA is mainly determined by the density of Cu+-CeO2 interface. The lnA reasonably increases with the Cu loading; however, the general observations that the Ea increases with the Cu loading suggests that the intrinsic reactivity of surface lattice oxygen of CeO2 should be suppressed by the loading of CuOx. Such a suppressing effect not only depends on the nature of various CuOx species that follows an order of as CuO nanoparticles > CuOx clusters > isolated Cu ions, but also vary with the morphology and surface structures of CeO2.

4 Conclusions

In summary, employing CuOx/CeO2 catalysts with different CeO2 morphologies (rods, cubes and polyhedra) and Cu loadings (0.025%‒5%) prepared by incipient wetness impregnation method, we have successfully identified morphology-dependent CuOx-CeO2 interaction and catalysis in CO oxidation. The surface defects of CeO2 are preferentially occupied by the CuOx species with the formation of isolated Cu ions. As the Cu loading increases, the CuOx clusters strongly/weakly interacting with the CeO2, highly dispersed CuO nanoparticles, and large CuO nanoparticles form sequentially in CuOx/CeO2 catalysts. However, the isolated Cu+ ions and CuOx clusters weakly interacting with the CeO2 are formed mainly on c-CeO2 due to the exposed unique O-terminated {100} facets. The interaction of CuOx clusters with various CeO2 surfaces follows an order of CeO2{110} facets exposed on r-CeO2 > CeO2{111} facets exposed on p-CeO2 > CeO2{100} facets exposed on c-CeO2. The Cu2+-c-CeO2 interaction is weaker than the Cu+-c-CeO2 interaction so that the Cu+ intermediate can be stabilized during the reduction of Cu2+ by CO, whereas the Cu2+-r-CeO2 interaction is stronger than the Cu+-r-CeO2 interaction so that the Cu2+ is reduced to Cu(0) by CO. CO oxidation catalyzed by CuOx/CeO2 catalysts follows the Mvk mechanism and is sensitive to both Cu and CeO2 structures. These results not only comprehensively elucidated the morphology-dependent CuOx-CeO2 interaction but also greatly deepen the fundamental understanding of CO oxidation reactions catalyzed by CuOx/CeO2 catalysts.

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