As an abundant and recyclable resource, water can be electrochemically split into clean hydrogen energy and chemical oxygen by an electrolyzer to achieve an environmentally friendly energy cycle [1]. Compared to alkaline electrolyzers, proton exchange membrane (PEM) electrolyzers offer significant advantages, such as higher current density, higher voltage efficiency, lower ohmic losses, and less unfavorable reactions, making them the most promising devices for producing hydrogen energy and oxygen [2]. As one of the semi-reactions of electrochemical water splitting, the oxygen evolution reaction (OER) is a four-electron and four-proton coupled multi-step electrochemical reaction, requiring higher energy to compensate for its slower dynamic processes than hydrogen evolution reaction (HER), which is a two-electron transfer reaction [3]. The high anode potential and harsh corrosive environment in PEM electrolyzers set a high standard for anode electrocatalysts, while the scarcity of highly active and stable anode electrocatalysts limits the wide implementation of PEM electrolyzers [4]. The feasible catalysts used under such conditions are mainly limited to Ru Ir, and their derivatives [5], and it is more desirable to develop RuO2-based catalysts owing to the low earth abundance and high cost of Ir [6]. Unfortunately, the OER overpotential of commercial RuO2 electrocatalysts in acidic media is too high, and they are considerably less stable in acidic media than in alkaline media; thus, they do not meet the requirements for practical applications [7]. Moreover, from a practical perspective, improving the intrinsic activity of noble-metal Ru-based electrocatalysts is always highly desirable to reduce the amounts of catalysts required for practical applications. Therefore, improving the acidic water oxidation electrocatalysis over RuO2 is urgent.
It has been confirmed that the formation of the active intermediate, *OOH, is the rate-determining step (RDS) for the OER in acidic media. However, the adsorption energy of *OOH is overly strong on the Ru4+ active sites in RuO2 [8, 9]; consequently, a large overpotential of about 300 mV is required to deliver an OER current density of 10 mA cm–2 in an acidic electrolyte for commercial RuO2 catalysts [7]. To reduce the adsorption energy of *OOH on Ru4+ active sites and reduce the RDS energy barrier, intensive efforts have been devoted to engineering the electronic structure of the Ru4+ site, including heteroatom doping and preparing Ru-based solid solutions. For instance, it was reported, very recently, that Na-doped Sr1-xNaxRuO3 exhibited excellent OER activity in acidic media since the Na doping increased the valence state of Ru4+, thereby displacing the positive O p-band and Ru d-band centers, in turn weakening the Ru-adsorbate bonds [10]. Contrarily, it has been well established that the strain effect is an effective strategy for tuning the electronic structure of alloy catalysts [11]. Nevertheless, the formation of a stable strain in RuO2 without introducing any heteroatoms remains a major challenge, and it would practically be more convenient to modulate the electronic structure of Ru4+ active sites in RuO2 and enhance the acidic water oxidation electrocatalysis.
Here, for the first time, we effectively engineer the charge density of Ru4+ using the tensile strain in the RuO2 shell of the Ru@RuO2 core-shell nanoparticles without any heteroatom doping. The engineered catalyst exhibits substantially enhanced intrinsic activity and greatly lowered overpotential for acidic water oxidation, far surpassing the benchmark commercial RuO2 catalyst. The highly efficient Ru@RuO2-L electrocatalyst was simply synthesized via a one-step laser irradiation method. X-ray absorption fine structure (XAFS) spectroscopy revealed the presence of av. 6% tensile strain in the Ru–O bonds. High-resolution X-ray photoelectron spectroscopy (XPS) and electron energy loss spectroscopy (EELS) indicate a noticeable increase in the valence state of Ru4+. The Ru@RuO2-L catalyst exhibits a very low OER overpotential of 191 mV at 10 mA cm–2 in an acidic electrolyte, which is among the lowest values reported thus far for efficient Ru-based electrocatalysts that are normally modified with the aid of heteroatoms. Moreover, the specific activity and mass activity of Ru@RuO2-L are 4-fold and 18-fold higher than those of the commercial RuO2 catalyst, respectively. When using Ru@RuO2-L as the anode catalyst for the overall water splitting in the acidic electrolyte, the two-electrode system requires an extremely low applied voltage of 1.45 V to achieve a current density of 10 mA cm−2. The greatly improved acidic water oxidation activity can be attributed to the tensile-strain-induced reduction of the charge density of Ru4+. This results in weakened adsorption of *OOH over the RuX+ (4 < X < 5) active sites in Ru@RuO2-L, consequently accelerating the OER kinetics in the acidic media.
Ru@RuO2-L nanoparticles were synthesized by laser irradiation of commercial RuO2 powders (RuO2-C, Fig. S1) and characterized using a combination of scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). As shown in Fig. 1a, the Ru@RuO2-L nanoparticles are well dispersed and uniform with an average size of 21.7 nm (inset in Fig. 1a). In contrast, RuO2-C is irregular with an average particle size of 100–300 nm (Figs. S1b and S1c). According to the TEM image (Fig. S2), the core-shell structure is clearly apparent by the contrast difference, and the diffraction rings in the selected area electron diffraction (SAED) pattern verify the Ru@RuO2-L catalyst consisting of Ru and RuO2 (inset in Fig. S2). High-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) was employed to analyze the chemical distribution in a single core-shell structure. There are strong characteristic Ru signals that originate mainly from the core of the nanoparticle, while the O signals are mainly distributed on the shell with a thickness of 2−3 nm (Figs. 1c–1e), confirming the Ru@RuO2 core-shell structure. As displayed in Fig. 1f, the high-resolution TEM (HRTEM) image clearly shows the core-shell structure with a shell thickness of 2–3 nm. Interestingly, the RuO2 (110) lattice spacing for Ru@RuO2-L is 0.338 nm, which is larger than that for the RuO2-C (110) facet (0.318 nm) (Fig. 1g). This preliminarily reveals the existence of tensile strain in the RuO2 shell. For alloy catalysts, the strain effect is a well-established strategy for tuning the d-band centers of metal atoms and for consequently tuning the adsorption energies of the reaction intermediates [12, 13]. However, to date, the existence of tensile strain in RuO2 has not been reported in the literature, and whether or not it would effectively modify the electrical structure of Ru4+ and enhance acidic OER activity deserve further investigations. Moreover, the XRD pattern (Fig. 1h) also confirms that Ru@RuO2-L is composed of Ru and RuO2.
X-ray absorption spectroscopy (XAS), XPS, and EELS were performed to obtain in-depth information on the bond length and Ru valence state. Fig. S3 shows the X-ray absorption near edge structure (XANES) of the Ru K-edge region of Ru@RuO2-L. Commercial Ru metal powder (Ru-C) and RuO2 powder (RuO2-C) were also measured as references. As revealed in the enlarged white-line region of the Ru K-edge (Fig. S3, inset), the white line adsorption energy of Ru@RuO2-L is between Ru-C and RuO2-C, implying that Ru@RuO2-L is a mixture of Ru and RuO2. This is consistent with the TEM and XRD data. Furthermore, the extended Ru K-edge X-ray absorption fine structure (EXAFS) spectra were recorded to obtain information on the bond length [14]. The corresponding Fourier transformed (FT) radial structure based on the k2-weighted EXAFS is displayed in Fig. 2a. The peak at 1.5033 Å for RuO2-C is attributed to the Ru–O bond, while the Ru–O bond length in Ru@RuO2-L is slightly elongated to 1.5953 Å, suggesting av. 6% tensile strain in the Ru–O bond for Ru@RuO2-L. XPS was carried out to characterize the surface Ru valence state. As shown in Fig. 2b, the Ru4+ 3p3/2 and 3p1/2 peaks of RuO2-C are centered at 463.1 and 485.4 eV, respectively. However, the Ru4+ 3p3/2 and 3p1/2 peaks of Ru@RuO2-L are observed at 464.4 and 486.7 eV, respectively. The shift toward a higher binding energy observed with Ru@RuO2-L, compared to the case with RuO2-C, implies that the Ru valence state is higher than +4 for the RuO2 shell of Ru@RuO2-L; however, the positive shift is not high enough to reach the Ru5+ state [15, 16]. Therefore, the Ru valence state for the RuO2 shell of Ru@RuO2-L should be between 4 and 5, i.e., RuX+ (4 < X < 5). Meanwhile, the Ru M-edge EELS signals for Ru@RuO2-L also shifted toward a higher energy loss range relative to RuO2-C (Fig. 2c), suggesting that the valence state of the Ru ions in Ru@RuO2-L is slightly higher than +4, which is in good agreement with the XPS results. The presence of RuX+ (X > 4) enhances the OER catalytic activity in acidic media, as reported in many studies [10, 17-19].
To thoroughly investigate the reason for the steady existence of tensile strain in RuO2, we analyzed the EXAFS data in detail. As shown in Fig. 2a, the Ru–Ru bond length of Ru@RuO2-L is observed to be 2.3930 Å, about 1.3% shorter than 2.4237 Å of the commercial Ru reference, namely Ru-C. The contraction of the Ru–Ru bond reflects the existence of compressive strain in the Ru core. This result is consistent with the reduced Ru(101) lattice spacing in Ru@RuO2-L (Fig. S4). We speculate that the compressive strain of the Ru core may be the determining factor for the stability of the tensile strain in the RuO2 shell. The Ru core with compressive strain tends to expand, while the RuO2 shell with tensile strain tends to shrink. The confrontation between the Ru core and RuO2 shell is balanced so that the tensile strain in the RuO2 shell can exist stably.
To further verify the important role of the Ru core in stabilizing the tensile strain in the RuO2 shell and also explore the correlation between the tensile strain and the presence of RuX+ (4 < X < 5), control experiments were carried out. Firstly, the Ru core was removed by annealing Ru@RuO2-L at 800 ℃ in air for 6 h, and the as-prepared control sample was named RuO2-A, in which the Ru core was completely oxidized to RuO2 after annealing (Figs. 1h and S5). Meanwhile, the EXAFS spectra (Fig. 2a) show that the Ru–O bond length in RuO2-A is the same as that in RuO2-C, implying the disappearance of the tensile strain in RuO2-A without the Ru core. Moreover, XPS and EELS data confirm that no peak shifts were observed for RuO2-A compared to RuO2-C (Figs. 2b and 2c), suggesting the absence of RuX+ (4 < X < 5) in RuO2-A without the tensile strain. The above results confirm the importance of the Ru core in maintaining the tensile stain in the RuO2 shell, and also further verify the correlation between the tensile strain and RuX+ (4 < X < 5). Furthermore, to eliminate the probability that the 800 ℃ annealing process results in the disappearance of the tensile stain in RuO2, another control sample, Ru@RuO2-A, was prepared by annealing Ru@RuO2-L at 800 ℃ in nitrogen gas for 6 h. After annealing, Ru@RuO2-A retains the core-shell structure with the Ru core and RuO2 shell (Figs. 1h and S6). More importantly, the elongated Ru–O bond length is still maintained as 1.5946 Å, and the shortened Ru–Ru bond length is also retained as 2.3931 Å (Fig. 2a). Therefore, it is strongly evidenced that the existence of the Ru core with 1.3% compressive strain is the main reason for the steady existence of a 6% tensile strain in the RuO2 shell, even with high-temperature annealing processes. Moreover, for Ru@RuO2-A, the Ru4+ 3p3/2 and 3p1/2 peaks shift toward a higher binding energy and Ru M-edge EELS peaks shift toward a higher energy loss range when compared to the case with RuO2-C (Figs. 2b and 2c), confirming again that the tensile strain in Ru–O bond leads to the generation of RuX+ (4 < X < 5) in RuO2. The above experimental results strongly verify that the existence of Ru core plays a vital role in retaining the tensile strain in the RuO2 shell. Additionally, we synthesized Ru@RuO2 core-shell nanoparticles via a conventional chemical method (see Experimental Section for details), and the resultant sample is named Ru@RuO2-H. Ru@RuO2-H has a morphology and crystal structure similar to those of Ru@RuO2-L prepared by laser irradiation (Figs. 1h and S7). However, no noticeable strain was found in the Ru–O and Ru–Ru bonds for Ru@RuO2-H (Fig. 2a). Moreover, the XPS and EELS spectra indicate the absence of RuX+ (4 < X < 5) in Ru@RuO2-H (Figs. 2b and 2c). Consequently, the results of the control samples strongly support that the tensile strain in the Ru–O bond is responsible for the formation of favorable RuX+ (4 < X < 5) active sites on the shell surface that would benefit the acidic OER activity enhancement [10, 17].
Notably, also, the quenching effect of laser irradiation might be the reason for the generation of strains in Ru@RuO2-L during the preparation process. We assume that, upon pulsed laser irradiation, the commercial RuO2 powders absorb the laser energy and are heated abruptly, causing the Ru–O bonds to break. During the following rapid cooling process, some O atoms gather to form O–O bonds and subsequently escape as O2, while the Ru atoms rapidly aggregate to form Ru nanocrystals containing compressive strain. The remaining O and Ru atoms form Ru–O bonds and continue to absorb the next laser pulse energy, resulting in elongated Ru–O bond lengths. Finally, the RuO2 shell with tensile strain forms outside the Ru core, leading to the Ru@RuO2 core-shell structure with strains. The unique role of laser irradiation in strain formation is also supported by the control experiments mentioned above, where Ru@RuO2-H, prepared by a conventional chemical method, does not contain any strain.
Noteworthily, the samples possess oxygen vacancies (Fig. S8), which, however, are not relevant to the presence of the tensile strain in the RuO2 shell. For instance, RuO2-C has a higher number of oxygen vacancies than Ru@RuO2-A (Table S1); however, no strain is found in the former, whereas tensile strain is present in the latter (Fig. 2a). The XPS survey spectra for all the samples are shown in Fig. S9.
Next, we evaluated the acidic OER activity of Ru@RuO2-L in comparison with those of the control samples using a typical three-electrode electrochemical system in O2-saturated 0.5 mol L–1 H2SO4 electrolyte. The Hg/Hg2Cl2 reference electrode was calibrated with respect to the reversible hydrogen electrode (RHE). The electrodes were prepared by drop-casting a water/isopropanol and Nafion-based ink on a glassy carbon electrode (more details in Experimental Section). Fig. 3a shows the OER linear sweep voltammetry (LSV) curves with iR-correction, where the rising current indicates the region where the OER occurs. The Ru@RuO2-L catalyst exhibits excellent OER activity with a remarkably low overpotential of 191 mV, corresponding to a current density of 10 mA cm−2, which is considerably lower than those of the control catalysts, e.g., the commercial RuO2 catalyst (RuO2-C, 293 mV), as listed in Table S2. In addition, these values are among the lowest reported thus far for efficient Ru-based electrocatalysts (Table S4). Moreover, Ru@RuO2-L also has the smallest Tafel slope (48.9 mV dec–1), indicating a greatly improved OER kinetics in acidic electrolytes (Fig. 3b). The EIS spectra in Fig. 3c shows that the Ru@RuO2-L catalyst has the smallest semicircle radius, suggesting the highest charge transfer rate and once more confirming the largely accelerated OER kinetics [20]. Additionally, Ru@RuO2-L has the highest electrochemical double-layer capacitance (Cdl) measured by cyclic voltammetry (CV) (Figs. 3d and S10). This suggests the presence of more active sites on Ru@RuO2-L [21]. Considering the high cost of noble-metal-based electrocatalysts such as RuO2, improving their intrinsic activities is always highly desirable to reduce the amount of catalysts required to achieve efficient water oxidation for practical applications. To further explore the intrinsic activity, we calculated the specific activity and mass activity of each catalyst at 1.5 V vs. RHE. As shown in Fig. 3e and Table S3, Ru@RuO2-L has a substantially enhanced specific activity and mass activity, which are 3.8-fold and 8.8-fold higher than those of Ru@RuO2-H without any strain. Ru@RuO2-L shows a significant increase in mass activity by nearly 18 times compared to the case with RuO2-C.
Based on the above electrochemical results, the acidic OER activity order for different catalysts is as follows: Ru@RuO2-L > Ru@RuO2-A > Ru@RuO2-H > RuO2-A > RuO2-C. Benefiting from the reduced charge density of the Ru4+ active sites, i.e., RuX+ (4 < X < 5), due to the tensile strain in Ru–O bonds, Ru@RuO2-L exhibits a remarkably enhanced acidic water oxidation activity with extremely low overpotential and substantially improved OER kinetics and intrinsic activity. To further provide more evidence for the correlation between RuX+ (4 < X < 5) and the OER activity, we adjusted the laser irradiation energy within the allowed energy range (108–518 mJ) for the laser apparatus, and the as-prepared samples were denoted as Ru@RuO2-L-a, Ru@RuO2-L-b, Ru@RuO2-L-c, and Ru@RuO2-L-d, corresponding to the laser energies of 108, 185, 250, and 409 mJ, respectively. Subsequently, these samples were subjected to XPS characterization and electrochemical measurements. As seen in Fig. S11, as the laser irradiation energy increases from 108 to 518 mJ, the XPS peak related to Ru4+ gradually shifts toward a higher binding energy region, indicating that the valence state of Ru4+ gradually increases with increasing irradiation energy. Meanwhile, the OER activity is also gradually improved as the Ru valence state increases for the laser-irradiated catalysts (Fig. S12). These results indicate that a high RuX+ (4 < X < 5) valence state would result in enhanced OER activity, therefore confirming, once more, that RuX+ (4 < X < 5) can enhance the acidic OER activity. The activity enhancements should be ascribed to the reduced adsorption energy of *OOH on the RuX+ (4 < X < 5) active site, as reported in the literature [10, 17]. In addition, for Ru@RuO2-H and RuO2-A, which do not have strains, it was noted that the former exhibits a higher OER activity than the latter, indicating that the Ru core might play an important role in improving the charge transport during the catalytic process. The reduced catalytic performance of Ru@RuO2-A compared to that of Ru@RuO2-L is attributed to particle growth and agglomeration during annealing at a high temperature.
Moreover, we used CV cycles and chronopotentiometry technique to evaluate the durability of Ru@RuO2-L and RuO2-C. As shown in Fig. S13, for RuO2-C, the overpotential (at 10 mA cm−2) dramatically increased from 293 mV at the first cycle to 339 mV at the 1000th cycle. In contrast, Ru@RuO2-L exhibited a more stable OER performance, with only 7 mV overpotential increase (at 10 mA cm−2) after 1000 cycles. It can be observed from Fig. 3f that Ru@RuO2-L has an overpotential increase of 97 mV during the durability test for 20 h to maintain a current density of 5 mA cm−2, which is much lower than that of RuO2-C, with an increase of 317 mV. Therefore, Ru@RuO2-L exhibits improved OER stability compared to RuO2-C. The increment in the potential may be attributed to the gradual loss of the RuO2 catalyst, which is oxidized to soluble RuO4 dissolved in the electrolyte at a certain voltage, and the spilling of the electrode material during the continuous evolution of O2 bubbles [22]. In addition, we performed XPS characterization of Ru@RuO2-L after 1000 CV cycles. As shown in Fig. S14, the Ru 3p XPS spectra do not show observable variation before and after the stability test. Specifically, the peak for RuX+ (4 < X < 5) is unchanged after the stability test, indicating that RuX+ (4 < X < 5) and the corresponding strain probably remain in the catalyst after the stability test.
To demonstrate the practical applicability of Ru@RuO2-L, it was employed as the anode catalyst along with Pt-C as the cathode catalyst (Ru@RuO2-L+Pt/C) to form a two-electrode system in an N2 saturated 0.5 mol L–1 H2SO4 acidic medium to evaluate the overall water splitting performance. A pair of RuO2-C (anode) and Pt/C (cathode) catalysts were also tested for comparison (RuO2-C+Pt/C). As revealed in Fig. 4a, Ru@RuO2-L+Pt/C requires a very low cell voltage of 1.45 V to drive a current density of 10 mA cm−2. This is much lower than that for the benchmark commercial electrocatalyst (RuO2-C+Pt/C: 1.56 V). In the durability test for 1000 cycles, Ru@RuO2-L+Pt/C exhibits considerably better durability with a positive shift of only 12 mV at a current density of 10 mA cm–2 than RuO2-C+Pt/C with a positive shift of 50 mV (Fig. S15). In addition, Ru@RuO2-L+Pt/C remains stable at a current density of 5 mA cm−2 for 20 h of continuous water electrolysis, and the battery voltage only increased by 147 mV (Fig. 4b). Therefore, the Ru@RuO2-L catalysis shows high feasibility for achieving efficient and long-term use as an anode catalyst for an acid cell dual-electrode electrolysis water system.
In conclusion, we report a highly active OER electrocatalyst for acidic media, i.e., Ru@RuO2 core-shell nanoparticles with av. 6% tensile strain in the RuO2 shell (Ru@RuO2-L), prepared by a simple one-step laser irradiation method. The generation of strain might be correlated to the quenching effect of pulsed laser irradiation. Control experiments confirm the important role of Ru core with av. 1.3% compressive strain in stabilizing the tensile strain in the RuO2 shell. In addition, control experiments confirm the correlation between the tensile strain in the Ru–O bond and the presence of RuX+ (4 < X < 5). Benefiting from the lowered adsorption energy of *OOH at the RuX+ (4 < X < 5) active sites, Ru@RuO2-L exhibits excellent OER activity in an acidic medium with an overpotential as low as 191 mV at 10 mA cm–2, significantly surpassing those of commercial RuO2 catalysts and most efficient Ru-based catalysts reported in literatures. Remarkably, the specific activity and mass activity are also substantially enhanced by nearly 5 and 18 times compared to those of RuO2, respectively. Considerably improved stability is also achieved. Furthermore, as the anode catalyst for the overall water splitting in acidic medium, Ru@RuO2-L requires a very low cell voltage of 1.45 V to deliver a current density of 10 mA cm−2, which is much lower than that for the RuO2-C+Pt/C couple (1.56 V). This work offers a novel strategy to effectively modify the electronic structure of ruthenium oxide electrocatalysts for efficient water splitting in acidic media.
The authors are thankful for the supports from the BSRF (Bejing Synchrotron Radiation Facility) for XAFS measurements.