催化学报  2020, Vol. 41 Issue (9): 1348-1359      DOI: 10.1016/S1872-2067(20)63605-1   PDF    
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本文作者相关文章
Bin Yang
Wei Deng
Limin Guo
Tatsumi Ishihara
Copper-ceria solid solution with improved catalytic activity for hydrogenation of CO2 to CH3OH
Bin Yanga, Wei Denga, Limin Guoa, Tatsumi Ishiharab,c     
a. School of Environmental Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei, China;
b. International Institute for Carbon-Neutral Energy Research, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 8190395, Japan;
c. Department of Applied Chemistry, Faculty of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 8190395, Japan
* Corresponding author. Limin Guo, Tel: +86-27-87792101; E-mail: lmguo@hust.edu.cn
The work was financially supported by National Natural Science Foundation of China (21878116), Natural Science Foundation of Hubei Province (2019CFA070), National Key R & D program of China (2017YFE0127400) and Program for Huazhong University of Science and Technology (HUST) Academic Frontier Youth Team (2018QYTD03)
Abstract: A copper-ceria solid solution and ceria-supported copper catalysts were prepared and used for the catalytic hydrogenation of CO2 to CH3OH. According to site-specific classification and quantitative analyses (X-ray diffraction, Raman spectroscopy, X-ray photoelectron spectroscopy, H2 temperature-programmed reduction, and CO adsorption), the interfaces of the prepared catalysts were classified as Cu incorporated into ceria (Cu-Ov-Cex), dispersed CuO (D-CuO-CeO2), and bulk CuO (B-CuO-CeO2) over the CeO2 surface. These results, together with those of activity tests, showed that the Cu-Ov-Cex species was closely related to the CO2 hydrogenation activity and resulted in a much higher turnover frequency of CH3OH production than that observed with the D-CuO-CeO2 and B-CuO-CeO2 species. Thus, the copper-ceria solid solution exhibited improved activity due to the higher Cu-Ov-Cex fraction.
© 2020, Dalian Institute of Chemical Physics, Chinese Academy of Sciences.
Published by Elsevier B.V. All rights reserved.
Key words: Copper-ceria    Solid solution    CO2 hydrogenation    Methanol    Active site    
铜-氧化铈固溶体催化剂用于二氧化碳催化加氢制甲醇
杨彬a, 邓威a, 郭利民a, 石原逹己b,c     
a. 华中科技大学环境科学与工程学院, 湖北武汉 430074, 中国;
b. 九州大学碳中和能源国际研究所, 日本;
c. 九州大学工学部应用化学系, 日本
摘要:由于工业快速发展和人类活动加剧,作为最重要温室气体二氧化碳(CO2)的排放问题已经受到全球广泛关注,因此将CO2转化成甲醇等碳氢化合物不仅具有重要的科学意义,还具有广阔应用前景.Cu/CeO2是重要的CO2加氢催化剂,但是由于CuO-CeO2界面存在状态在反应过程中较复杂,例如Cu氧化数可能存在0,+1和+2,Ce存在着+3和+4等氧化数;相应催化剂中氧化还原循环种类较多,存在着Cu2+/Cu+,Cu2+/Cu0,Cu+/Cu0和Ce4+/Ce3+等氧化还原对;CeO2极易形成氧空穴;此外,Cu与CeO2也易形成固溶体等,因此Cu/CeO2的催化活性中心目前仍存在着争议.同时Cu/CeO2催化剂价态和存在状态的多样性使得活性位点识别极具挑战.本文采用浸渍法合成负载型催化剂CuO/CeO2-Y,以水热法合成固溶体催化剂CuCeOx-Y,通过改变Cu的负载量调节Cu/Ce界面种类.HRTEM,XRD和Raman等结果发现,Cu/CeO2催化剂包括体相CuO与CeO2接触的界面结构(B-CuO-CeO2),CuO掺杂进入CeO2晶格中形成固溶体的结构(Cu-Ov-Cex)以及高度分散的CuO与CeO2接触的界面结构(D-CuO-CeO2).通过H2-TPR分析发现,随着CuO含量的增加,所制备的CuCeOx-Y系列催化剂中B-CuO-CeO2结构的含量逐渐从CuCeOx-1的2%增加到CuCeOx-4的52%;D-CuO-CeO2结构则逐渐从46%减少到14%;而Cu-Ov-Cex结构则呈现出先增加后减少的趋势,其中CuCeOx-2样品中Cu-Ov-Cex结构含量最多.而在CuO/CeO2-Y催化剂中,主要为B-CuO-CeO2结构.通过XPS分析发现,部分Ce4+被还原成了Ce3+,Cu2+也被还原成Cu+或Cu0.CuO/CeO2-Y催化剂中,Cu主要是以金属态存在;而CuCeOx-Y催化剂中则主要是以Cu+的形式存在,并且比例随着体相CuO的增多而逐渐减少,说明负载在表面的CuO主要是以Cu金属态形式存在,而形成固溶体的Cu则以Cu+的形式存在.CO吸附的原位红外漫反射实验表明,催化剂表面存在着Cu+-CO吸附物种,定量分析发现,CuCeOx-Y催化剂的Cu+-CO的含量要远远高于CuO/CeO2-Y催化剂,进一步说明CuCeOx-Y中存在着大量的Cu-Ov-Cex结构.ex-situ XRD研究发现,Cu/CeO2催化剂在还原过程容易发生表面重构,催化剂部分体相或高分散的CuO逐渐嵌入CeO2晶格中形成固溶体结构,这也解释了CuO/CeO2-Y催化剂在CO原位红外漫反射实验中存在着对应于Cu+-CO物种的吸附峰.CO2催化加氢实验表明,随着Cu-Ov-Cex结构含量的增多,甲醇产率逐渐增高,呈现很好的线性相关性,且这种线性关系与催化剂的合成方式无关,仅与Cu与CeO2的界面类型相关.通过水热法合成构建的铜-氧化铈固溶体,具有相对更多的Cu-Ov-Cex结构;而浸渍法合成的负载型催化剂则在还原过程中发生表面重构,仅部分Cu嵌入CeO2的晶格中形成少量的Cu-Ov-Cex结构.综上所述,本文通过Cu/CeO2催化剂的可控合成,构建了具有不同Cu与CeO2界面结构的催化剂,分别为Cu-Ov-Cex,D-CuO-CeO2和B-CuO-CeO2;Cu/CeO2催化剂还原后Cu的化学态与其界面结构相关,Cu-Ov-Cex中的Cu价态以+1价形式存在,D-CuO-CeO2和B-CuO-CeO2中的Cu价态以0价形式存在;定量分析结果表明,Cu/CeO2催化CO2加氢生成甲醇产率与Cu-Ov-Cex结构的含量呈很好的线性相关性,因此Cu-Ov-Cex结构可能是Cu/CeO2催化CO2加氢制甲醇的活性位点
关键词铜-氧化铈    固溶体    二氧化碳催化加氢    甲醇    活性位点    

1 Introduction

CO2 emissions caused by human activities have become a worldwide issue because of their role in climate change and the global ecological effect. The chemical transformation of CO2 can not only mitigate the corresponding emissions but also produce value-added chemicals and fuels [1]. Hydrogenation of CO2 to CH3OH is one of the most promising approaches for its transformation [2-4]. The most attractive and well-investigated catalysts for this process are copper-based systems, e.g., Cu/ZnO/Al2O3 [5], Cu/ZrO2 [6], and Cu/CeO2 [2]. As an industrial catalyst, Cu/ZnO/Al2O3 has been extensively studied. Although many models have been designed to elucidate the CO2 hydrogenation mechanism, the active site and valence of copper during methanol formation are still controversial [5, 7]. Nakamura et al. [8] proposed that the Cu-Zn alloy interface was the active site, while Behrens et al. [9] considered Zn decorated steps at the Cu surface as the active sites. Kasatkin et al. [10] inferred that lattice strain and defects in copper played an important role in its activity for the synthesis of methanol. Lunkenbein et al. [7] reported that ZnO layers over Cu/ZnO-based catalysts enhanced the synergetic catalytic effects between Cu and ZnO. These catalysts altered the surface chemical state through charge transfer from ZnO to Cu or by ZnO segregation around Cu+. The improved activity of these binary catalysts indicated that an effective interfacial interaction between ZnO and Cu is beneficial for methanol synthesis [1].

Recently, Rodriguez et al. [2] reported a copper-ceria catalyst for CO2 hydrogenation. In addition to the higher activity and lower apparent activation energy than those of Cu/ZnO, the copper-ceria catalyst showed a different reaction pathway for the hydrogenation of CO2 to methanol, which is very important and interesting for fundamental studies. Although the copper/ceria catalyst presented outstanding catalytic features [11], fundamental questions regarding the nature of the active species or sites for methanol formation remained unanswered. Recently, Shen et al. [12] reported that the copper-ceria structure consisted of Cu+-Ov-Ce3+ groups on the bottom layer and Cu0 atoms on the top layer. The low-temperature water-gas shift reaction occurred at the copper-ceria interfacial perimeter and the Cu+ site adsorbed CO, whereas the neighboring Ov-Ce3+ site dissociatively activated H2O. Rodriguez et al. [2] suggested that the copper-ceria interface played an important role in CO2 hydrogenation. Senanayake et al. [4] further showed that the Ce3+-catalyst part was closely related to the catalytic activity for CO2 hydrogenation. In fact, the presence of redox couples (such as Cu2+/Cu+, Cu2+/Cu0, and Ce4+/Ce3+) and oxygen vacancies resulted in complex interfacial interactions. Moreover, copper was easily incorporated into the ceria lattice and formed a solid solution, which hindered the identification of its chemical state and valence. Using CO temperature-programmed reduction experiments, Luo et al. [13] identified three CuO species in a copper-ceria catalyst: finely dispersed CuO, bulk CuO, and Cu in the CeO2 lattice. Moreover, the finely dispersed CuO species showed the highest activity, according to the results of CO oxidation experiments. However, Gamarra et al. [14] found that the activity for preferential oxidation of CO in H2-rich streams was related to Cu+-ceria active sites.

Herein, copper-ceria solid solution (CuCeOx) and ceria-supported copper oxide (CuO/CeO2) samples were synthesized to investigate the effect of the copper species and valence states on CO2 hydrogenation. The active sites of the as-prepared catalysts for CO2 hydrogenation were systematically examined. The results of the experiments demonstrated that the Cu-Ov-Cex species within the as-prepared catalysts had the highest CO2 hydrogenation activity, and revealed that higher Cu-Ov-Cex fractions in the catalyst corresponded to a higher turnover frequency (TOF) of CH3OH production.

2 Experimental
2.1 Sample preparation

CuCeOx-Y (Y = 1, 2, 3, and 4) samples were synthesized by the hydrothermal method, and the corresponding catalysts with different CuO loadings were denoted as CuCeOx-1, CuCeOx-2, CuCeOx-3, and CuCeOx-4, respectively. Typically, specific amounts of Cu(NO3)2·3H2O, Ce(NO3)3·6H2O, cetyltrimethylammonium bromide (CTAB), and urea were dissolved in H2O. After stirring, the solution was hydrothermally treated at 353 K for 24 h and then at 393 K for 12 h. Then, the products were washed, dried at 353 K, and calcined at 823 K for 5 h. In addition, CuO/CeO2-Y (Y = 1 and 2) samples were synthesized by incipient impregnation. Then, the products were dried at 353 K for 24 h and calcined at 823 K for 5 h. The obtained catalysts with different CuO loadings were labeled CuO/CeO2-1 and CuO/CeO2-2. The CeO2 support was prepared as the preparation method of CuCeOx-Y, without the addition of Cu(NO3)2·3H2O [15]. Detailed information on the samples is provided in Table 1.

Table 1
Structural parameters of the samples.
2.2 Structural characterization

N2 adsorption isotherms were measured on a Tristar II 3020 autosorption analyzer (Micromeritics Instrument Corporation, USA). Before the measurements, the samples were outgassed in flowing N2 at 453 K for 6 h. Surface areas were obtained by the Brunauer-Emmett-Teller (BET) method. X-ray fluorescence (XRF) measurements were conducted on an AxiosmAX (PANalytical, Holland) spectrometer. X-ray diffraction (XRD) patterns were obtained on an XRD-7000 (Shimadzu, Japan) diffractometer with Cu Kα radiation (λ = 1.5408 Å) at 40 kV and 30 mA. For the ex situ XRD measurements, the samples were pretreated in reduction or reaction conditions at the corresponding temperatures, and then immediately transferred to test under Ar protection. The microstrain values of the samples were calculated from Williamson-Hall (W-H) plots, and the Cu crystal size was calculated by the Scherrer equation. High-resolution transmission electron microscopy (HRTEM) images were collected on a JEM-2010F (JEOL, Japan) instrument with an accelerating voltage of 200 kV. X-ray photoelectron spectroscopy (XPS) measurements were performed on an AXIS-ULTRA DLD-600W (Shimadzu, Japan) spectrometer using Al Kα radiation as the excitation source ( = 1486.6 eV). All binding energies were calibrated by the C 1s peak at 285 eV. Before the XPS measurements, the catalysts were reduced by hydrogen at 633 K and protected by Ar atmosphere. Raman spectra were measured using a LabRAM HR800 (Horiba JobinYvon, France) spectrometer. Sample excitation was carried out using a 532 nm frequency-doubled Nd:YAG laser. Ten Raman spectra of each sample were recorded with an integration time of 30 s for each spectrum, at a laser power of 20 mW. Hydrogen temperature-programmed reduction (H2-TPR) experiments were carried out using a VDSorb-91i (VODO, China) chemisorption analyzer equipped with a thermal conductivity detector. During the H2-TPR measurement, 20 mg of dried sample was treated by 5 vol% H2/Ar at a flow rate of 30 mL/min. Before the measurement, the dried sample was pretreated in Ar at 573 K for 1 h. The heating temperature was increased from 323 to 973 K at 10 K/min. H2 consumption was monitored using a thermal conductivity detector and normalized by a copper oxide standard. Deconvolution of the recorded TPR profiles was performed with the Origin 9.0 software using Gaussian and Lorentzian functions; the areas of α, β, and γ peaks were also calculated using Origin 9.0. The overall TOF values of CH3OH were calculated assuming that all active sites were based on copper-ceria interfaces and that the concentration was equal to the overall H2 consumption. In situ diffuse reflection infrared Fourier transform spectroscopy (DRIFTS) spectra were collected by a Tensor II (Bruker, Germany) equipped with a mercury-cadmium-telluride (MCT) detector. Before the measurement, each catalyst was reduced in a H2/Ar mixture at 633 K for 30 min and then purged with 20 mL/min Ar at 573 K for 20 min. Subsequently, the catalyst was cooled down to the selected temperature and the background spectrum (256 scans with a resolution of 4 cm‒1) was obtained at the corresponding temperature in Ar flow. During the reaction, the in situ DRIFTS spectra were recorded by collecting 64 scans at the resolution of 4 cm‒1. Then, 1 mL/min CO + 99 mL/min He, 10 mL/min CO2 + 90 mL/min Ar, or 10 mL/min CO2 + 30 mL/min H2 gas mixtures were introduced, and the volume flow rate was controlled by a mass flow controller. The vibrational signatures of adsorbed CO were used to identify the various copper structures. After the pretreatment, a CO + He mixture was added and thoroughly adsorbed until the CO bands no longer changed, indicating CO-saturated adsorption on the samples.

2.3 Catalytic activity tests

CO2 hydrogenation experiments were performed in a continuous-flow fixed-bed quartz tubular reactor. Prior to the test, the samples were reduced in 20 vol% H2/Ar for 2 h at 633 K. Online analysis of the products was carried out by a gas chromatograph. The CO2 conversion [X(CO2)], methanol selectivity [S(products, CH3OH)], and space-time yield (STY) of the products were determined by an internal normalization method. The reaction conditions for CO hydrogenation were similar to those of the CO2 hydrogenation experiments, except that the reaction gas was changed from CO2 to CO. All data were collected after continuous reaction for 2 h (unless otherwise specified). Further details on the evaluation of the catalytic activities are provided in the Supplementary Data.

3 Results and discussion
3.1 Structural characterization

A series of CuCeOx-Y solid solution catalysts with different CuO contents were prepared by the hydrothermal method. The CuO loading was measured by XRF and the corresponding data are summarized in Table 1. CuO/CeO2-Y catalysts were prepared as a reference by conventional impregnation, and the Cu supported amount was loaded based on the maximum and minimum CuO contents of the CuCeOx-Y samples. The specific surface area was calculated based on the N2 adsorption isotherms (Fig. S1), and the corresponding values are summarized in Table 1. The specific surface area of the as-prepared catalysts was lower than that of the pristine CeO2 sample and monotonously decreased with increasing CuO content; the same effect was also observed in previous reports and may be due to microstructural changes taking place after Cu addition into CeO2 [16].

HRTEM was used to characterize the microstructure and crystallinity of the as-prepared samples. As shown in Fig. 1(a), the lattice fringes of CuCeOx-1 particles displayed an interplanar spacing of 0.31 nm, corresponding to the (111) planes of CeO2 [17]. The absence of CuO phases indicated that they were highly dispersed or incorporated into the ceria lattice. To further examine the CuO species, scanning transmission electron microscopy-energy dispersive X-ray (STEM-EDX) elemental mapping of CuCeOx-1 was carried out, and the results are shown in Fig. 1(c). The STEM-EDX elemental mapping shows the uniform distribution of the three elements (Cu, Ce, and O) in CuCeOx-1, denoting highly dispersed copper on ceria or a copper-ceria solid solution structure. Compared with CuCeOx-1, the HRTEM image of CuO/CeO2-1 (Fig. 1(b)) showed not only the (111) planes of CeO2, but also those of CuO. Further HRTEM results, elemental maps, and line-scan profiles for the other samples are shown in Figs. S2, S3, and S4, respectively. CuO nanoparticles can be clearly observed in CuO/CeO2-2 (Fig. S2(d)). As the CuO content in CuCeOx-Y increased, CuO nanoparticles were also observed for CuCeOx-4 (Fig. S2(c)).

Fig. 1. Representative HRTEM images of CuCeOx-1 (a) and CuO/CeO2-1 (b); (c) the corresponding elements (Cu, Ce and O) mapping of CuCeOx-1.

The XRD patterns of the as-prepared samples are shown in Fig. 2(a). The typical diffraction peaks of the fluorite phase of CeO2 were observed for all samples. No obvious characteristic peaks of CuO were observed for the CuCeOx-1 and CuCeOx-2 samples. However, increasing the CuO content from CuCeOx-3 to CuCeOx-4 resulted in the gradual appearance of the characteristic CuO peaks, with increasing intensity. In addition, no segregated Cu2O or Cu phases were identified in the XRD patterns. Turning to the CuO/CeO2-Y samples, the distinctive diffraction peaks of CuO could be clearly observed even in CuO/CeO2-1, due to the formation of segregated or bulk CuO on these samples, consistent with the HRTEM results (Figs. 1 and S2). The diffraction peaks of CuO were absent in CuCeOx-1, which contained a similar CuO amount to CuO/CeO2-1, suggesting the formation of a CuCeOx solid solution. Moreover, the intensity of the CuO diffraction peaks of CuCeOx-4 was much lower than that of CuO/CeO2-2, despite the similar CuO content of the two samples, indicating a higher bulk CuO content in CuO/CeO2-2 than CuCeOx-4. Compared with CuO/CeO2-Y, the absence or lower intensity of the CuO diffraction peaks in the CuCeOx-Y samples suggested copper dispersion on ceria or copper incorporation into the ceria fluorite lattice as a copper-ceria solid solution; this was also shown by the HRTEM and elemental mapping results in Figs. 1 and S2–S4.

Fig. 2. (a) XRD patterns and (b) Raman spectra of the samples. Crystal diffraction peak indexes for the CeO2 are marked and the peaks for CuO crystal are marked by asterisk.

As shown in Table 1, the lattice parameters of all samples, calculated from the Rietveld refinement analysis of the XRD peaks, were close to those of pristine CeO2. The copper-ceria solid solution could still form in the CuCeOx-Y samples [16, 18]. According to the values calculated from the W-H plots, the microstrain of the CuO/CeO2-Y samples was slightly higher than that of pristine CeO2. However, the value calculated for the CuCeOx-Y samples was much higher than those of CuO/CeO2-Y or CeO2. The different microstrain of the CuCeOx-Y sample cannot be ascribed to the size effects of ceria particles, due to the lack of obvious particle size changes (Table 1) [16, 19], which indicates that in the CuCeOx-Y samples copper may be partially incorporated into the ceria lattice. The incorporation of copper into the ceria lattice is expected to be closely related to the synthesis method. Copper-ceria species easily co-precipitated to form single-phase Cu-Ce by rearrangement and polycondensation of CTAB with precipitation of urea. Based on theoretical simulations, the solubility limit of CuO within ceria was previously estimated to be 15 wt% [16]. Then, the excess copper would precipitate and aggregate into bulk copper species, as observed for the CuCeOx-3 and CuCeOx-4 samples based on the HRTEM and XRD results (Figs. 2 and S2). In addition, copper incorporation into the ceria lattice could force out oxygen ions to form vacancies for charge balance, as will be discussed later.

Figure 2(b) shows the Raman spectra of the as-prepared samples. All catalysts showed a main peak around 460 cm‒1, corresponding to the triply degenerate F2g mode of fluorite CeO2 [15]. In particular, the Raman spectra of the CuCeOx-Y samples showed a blue shift along with full width at half maximum (FWHM) broadening, suggesting the incorporation of Cu atoms into the CeO2 lattice and the formation of a copper-ceria solid solution. At the same time, the main peak of the samples prepared by impregnation showed negligible changes. In addition, the CuCeOx-Y samples showed a broad band between 500 and 650 cm‒1 (inset of Fig. 2(b)), which was related to oxygen vacancies and resulted from the substitutional incorporation of Cu ions into the ceria lattice [16]. However, CuO exhibited a monoclinic structure (C2/c space group) in which the Cu cations had four close oxygen neighbors, and CeO2 had a cubic structure with eight oxygen neighbors for each Cu cation. Due to the size mismatch with the Ce cations, the incorporated Cu cations could not fit well in the standard positions [16, 19, 20]. The mismatch resulted in substantial structural perturbations, such as oxygen vacancies. Thus, Cu atoms directly bonded to the oxygen vacancies of ceria, forming Cu-Ov-Cex species. Furthermore, the blue shift of the F2g mode of the CuCeOx-Y samples reflected the amount of Cu incorporated into ceria and did not monotonously increase with increasing CuO content. In addition, the lowest Raman shift value of CuCeOx-2 (442 cm‒1) denoted maximum Cu incorporation into the ceria lattice. The Raman spectra of the samples indicated that Cu cations were easily incorporated into the ceria lattice when the CuO content was low, whereas bulk CuO tended to form at high CuO contents. The CuO/CeO2-Y samples mainly contained bulk CuO species, which was also observed in the CuCeOx-3 and CuCeOx-4 samples containing high amounts of Cu.

Fig. 3. XPS of Cu 2p (a), Cu LMM (b), Ce 3d (c) and O 1s (d) of the samples after reduction.

Herein, the copper species of CuCeOx-Y were primarily classified as Cu incorporated into ceria (Cu-Ov-Cex), dispersed CuO (D-CuO-CeO2), and bulk CuO (B-CuO-CeO2) over the CeO2 surface, according to the HRTEM, XRD, and Raman results, as well as to a previous report [12].

CeO2 had a wide range of applications, due to its Ce4+/Ce3+ redox cycle along with excellent oxygen storing and release properties under oxidizing and reducing conditions [21]. These redox properties can be further optimized by combination with precious and transition metals. All samples should be activated by H2 reduction before the activity tests. Then, Cu2+ and Ce4+ could be further reduced to Cu+ (or Cu0) and Ce3+, respectively, in a reducing atmosphere. In order to examine the elemental distribution on the surface after reduction, the Cu 2p, Ce 3d, and O 1s states were analyzed by XPS. Fig. 3(c) shows the deconvolution of the Ce 3d core-level XPS spectra of the samples after reduction at 633 K, revealing a mixture of Ce4+ and Ce3+ states. Six photoelectron peaks (v, v'', v''', u, u'', u'''), corresponding to three pairs of spin-orbit split doublets, could be attributed to Ce4+. The other peaks (v0, v', u0, u') denoted the presence of Ce3+ [22]. The concentration of Ce3+ shown in Table 2 was calculated from the intensities of the u0 (v0) and u' (v') peaks, relative to the total intensity of the Ce 3d region. As the CuO content increased, the Ce3+ proportion in the CuO/CeO2-Y and CuCeOx-Y series increased from 23.05% to 33.55% and 21.69% to 36.41%, respectively. This suggested substantial ceria reduction, accompanied by the reduction of Cu2+ to Cu0 or Cu+ and the generation of oxygen vacancies. The reduction of ceria was also promoted by hydrogen spillover caused by copper.

Table 2
Surface atomic ratio calculated by XPS.

The XPS analysis further confirmed the chemical states of copper, as shown in Fig. 3(a). The spectra displayed two groups of peaks at 928–939 and 950–958 eV, which can be assigned to Cu 2p3/2 and Cu 2p1/2, respectively. Both peaks could be deconvoluted into Cu2+ (934.5 and 954.2 eV for Cu 2p3/2 and 2p1/2, respectively) and reduced copper (932.5 and 952.5 eV for Cu 2p3/2 and 2p1/2, respectively) components [24]. The weak peak between 940 and 947 eV corresponded to the relevant satellites. The reduced Cu states resulted from H2 reduction; the presence of a small quantity of Cu2+ could be due to air exposure and re-oxidization during the XPS measurement. To further distinguish the reduced Cu states, we examined the Cu L3VV Auger lines. As shown in Fig. 3(b), the peaks at kinetic energies of 918.7 and 916.1 eV represented Cu0 and Cu+ species, respectively, suggesting the co-existence of Cu0 and Cu+ in all reduced catalysts. The Cu2+ signal at 917.3 eV was also detected [12]. It should be noted that the CuO contents in CuO/CeO2-1 and CuCeOx-1 were too low to obtain visible XPS signals (Fig. S5). The Cu+/Cu ratios were calculated from a semiquantitative analysis of the Auger L3VV lines, and are listed in Table 2. In CuO/CeO2-2, copper was mainly present as Cu0, and the proportion of Cu+ was only 14.79%. In contrast, the Cu+/Cu ratio was as high as 62.99% in CuCeOx-2, while the corresponding ratios in CuCeOx-3 and CuCeOx-4 were 45.51% and 35.69%, respectively. This apparently indicated the presence of different Cu chemical states in CuO/CeO2-Y and CuCeOx-Y after H2 reduction. A previous study reported that further reduction of Cu+ was relatively difficult after its incorporation into the ceria fluorite lattice. Moreover, based on Wagner plots, previous reports demonstrated the presence of Cu+ in copper-ceria catalysts [16, 19, 24]. In situ X-ray absorption near-edge spectroscopy (XANES) results also showed that the Cu2+ species in copper-ceria solid solutions did not reach the metallic Cu state, but their oxidation state during the H2 reduction process varied between 0 and +1 [24].

The O 1s XPS spectra of the as-prepared samples are shown in Fig. 3(d). The deconvolution revealed three kinds of surface oxygen species, corresponding to lattice oxygen (OM-O), adsorbed oxygen (Oad), and oxygen vacancies (Ovac) on the ceria substrate [25]. Based on the analysis summarized in Table 2, the proportion of oxygen vacancies in CuO/CeO2-1 and CuO/CeO2-2 was 23.69% and 25.82%, respectively. For the CuCeOx-Y series, the maximum Ovac proportion was 29.66% in CuCeOx-2, and a slightly lower value was observed for the other samples. The average proportion of oxygen vacancies in the CuCeOx-Y series was slightly higher than that of the CuO/CeO2-Y samples, which might indicate Cu incorporation into ceria, which then improved the mobility of oxygen.

In summary, the relevant copper-ceria species could be classified as Cu-Ov-Cex, D-CuO-CeO2, and B-CuO-CeO2 on CeO2. After reduction, the electronic structures of the copper clusters consisted of Cu+-Ov-Cex and Cu0 species adsorbed on the ceria surface. More importantly, different synthetic methods resulted in different site fractions and chemical states at the copper-ceria interface.

3.2 Quantification of copper-ceria site fractions and site switching during H2 reduction

To study the reducibility and copper-ceria site fractions of the samples, we conducted H2-TPR measurements; the results are shown in Fig. 4. Compared with pure CuO or CeO2, which were normally reduced above 633 K, the copper-ceria interaction improved the reducibility, owing to the effect of metal-support interactions [18]. The CuCeOx-Y reduction started at a temperature below 450 K; the lower onset reduction temperature indicated higher reducibility of CuCeOx-Y than CuO/CeO2-Y samples. Upon increasing the CuO content, the reducibility of the CuCeOx-Y samples increased due to the shift of the onset reduction temperature from about 430 K for CuCeOx-1 to 410 K for CuCeOx-4. The overall H2 consumptions were then calculated and are summarized in Table 3. It should be noted that the H2 consumption originated from the reduction not only of CuO but also of CeO2 [20], which was the reason why the H2 consumption exceeded the theoretical amount required for the complete Cu2+ reduction to Cu0. Thus, ceria reduction should be taken into account when considering the possible redox equilibrium between copper and cerium cations in the interfacial region.

Table 3
H2 consumptions and active sites fractions.
Fig. 4. H2-TPR profiles of the samples. α: D-CuO-CeO2; β: Cu2+-Ov-Cex; γ: B-CuO-CeO2.

As indicated in Fig. 4, the H2-TPR profiles of the CuCeOx-Y samples displayed three distinct reduction peaks (α, β, and γ) corresponding to the different copper-ceria states. The γ peak, whose intensity gradually increased with increasing CuO content in CuCeOx-3 and CuCeOx-4, could be assigned to the B-CuO-CeO2 species, according to the XRD results. As reported in previous studies, the reducibility of finely dispersed CuO was enhanced by ceria, which led to a lower reduction temperature that further promoted the subsequent reduction of Cu-Ov-Cex via hydrogen spillover [15, 23]. Thus, the α and β peaks were assigned to the reduction of the D-CuO-CeO2 and Cu-Ov-Cex species, respectively. The CuO/CeO2-Y samples showed only one broad γ peak around 520 K, whose intensity increased with increasing CuO content. The fractions of each type of site are summarized in Table 3 on the basis of the H2-TPR intensities by peak resolution and fitting. At the lowest CuO loading amount (CuCeOx-1), a relatively low fraction of B-CuO-CeO2 (~2%) was present; this fraction significantly increased to ca. 52% for CuCeOx-4, as the CuO loading increased to 17 wt%. The fraction of D-CuO-CeO2 sites exhibited the opposite trend, with an obvious drop from 44% for CuCeOx-1 to 14% for CuCeOx-4. On the other hand, the Cu-Ov-Cex fraction first increased and then decreased, reaching its maximum at a CuO loading of 4.52 wt% (CuCeOx-2), which was consistent with the Raman and XPS results. However, B-CuO-CeO2 was the main phase in the CuO/CeO2-Y samples as indicated by Fig. 4.

Despite the similar CuO content of samples prepared by different methods, e.g., CuO/CeO2-1 and CuCeOx-1 or CuO/CeO2-2 and CuCeOx-4, the H2 consumptions of the CuO/CeO2-Y samples were still much higher than those of the CuCeOx-Y series, which cannot be explained solely by integral deviation or co-reduction of ceria. The oxidation state of reduced Cu varied from 0 to +1, rather than reaching the pure metallic state, and the analysis of the XPS results showed that the Cu species of the copper-ceria solid solution were almost fully reduced to a Cu2O-like phase after the reaction [16]. However, copper was mainly present as Cu0 in CuO/CeO2-Y. Herein, we propose that the Cu2+ species in D-CuO-CeO2 and B-CuO-CeO2 could be reduced to Cu0, while Cu-Ov-Cex was only reduced to Cu+, which was consistent with the results of XPS analysis.

The presence of surface Cu+ states in the reduced copper-ceria samples was also demonstrated by in situ DRIFTS with CO adsorption. As shown in Fig. 6(a), all reduced copper-ceria samples exhibited a CO absorption peak at 2112 cm‒1, corresponding to Cu+-carbonyl vibrations [12, 14], which demonstrated the presence of the Cu+ chemical state in all samples. However, the intensity of the Cu+-carbonyl peak obviously depended on the synthetic method and the CuO content amount. The peak intensity was much higher for the CuCeOx-Y than CuO/CeO2-Y samples, indicating a higher amount of Cu+ in the CuCeOx-Y catalysts. Importantly, it was found that the saturated CO adsorption matched well the trend of the Cu-Ov-Cex fraction in the CuCeOx-Y samples. Previous investigations already reported that Cu+ is relatively difficult to reduce once incorporated into the ceria fluorite lattice [11, 16]. In other words, Cu-Ov-Cex can only be reduced to Cu+-Ov-Cex, whereas D-CuO-CeO2 and B-CuO-CeO2 can be reduced to D-Cu0-CeOx and B-Cu0-CeOx, respectively. Furthermore, a certain amount of Cu+-Ov-Cex was present within the CuO/CeO2-Y samples subjected to H2 reduction, which indicated that some copper migrated into the ceria lattice during the reduction treatment and formed Cu+-Ov-Cex.

Fig. 6. In-situ DRIFTS spectra recorded for the samples. CO (a) and CO2 (b) adsorption at 303 K and 1 bar; (c) CO2 hydrogenation at 573 K and 1 bar, CO2/H2 = 1/3.

To further test and confirm the site switching of copper under reducing and reaction conditions, we carried out ex situ XRD measurements. Representative CuO/CeO2-1 and CuCeOx-2 samples were selected for these tests. As shown in Fig. 5(a), the CuO/CeO2-1 sample initially contained bulk CuO species, which were gradually reduced to metallic Cu through Cu2O as the reduction temperature increased. This metallic species remained stable under CO2/H2 reaction conditions from 573 to 673 K (Fig. 3(c)), indicating that metallic copper could not be oxidized during the reaction [22]. The lattice constant of ceria increased from 5.4107 to 5.4206 Å under reducing conditions, due to partial incorporation of Cu into the ceria lattice [13, 22]. On the other hand, the CuCeOx-2 sample showed no evidence of Cu, Cu2O, or CuO species under all reducing or reaction conditions, because of the relative stability or high dispersion of copper incorporated into the ceria fluorite lattice (Figs. 5(b) and 4(d)). The slight increase of the lattice constant from 5.4136 to 5.4156 Å under reduction conditions was ascribed to the formation of Ce3+ or to oxygen generation.

Fig. 5. Ex-situ XRD patterns of CuO/CeO2-1 (a) and CuCeOx-2 (b) catalysts in reducing condition (20% H2/Ar) from room temperature (RT) to 673 K (H673), pre-reduced CuO/CeO2-1 (c) and CuCeOx-2 (d) catalysts in reaction condition from 573 to 603 K, 1 bar.
3.3 CO2 hydrogenation and site-specific activity

The interactions of CO2 with CuCeOx-Y and CuO/CeO2-Y were investigated by in situ DRIFTS at 303 K and 1 bar. As shown in Fig. 6(b), the adsorption of pure CO2 on the polycrystalline CeO2 surface generated mono- and bidentate carbonate (CO32) species, based on the peaks at 1272, 1375, 1586, and 1658 cm‒1 [27]. On the other hand, the two peaks at 1272 and 1611 cm‒1 were ascribed to carboxylate (CO2δ) species on the CuCeOx-Y and CuO/CeO2-Y surface [2, 4], which indicated that the copper-ceria interface activated CO2 as carboxylate, in addition to carbonate. The formation of these two adsorbates was mainly related to the formation of carbonate-like species on substantially different adsorption sites, such as metal and oxygen ions [27]. The carbonate species involved charge transfer from a surface oxygen to the approaching CO2, and a molecule bend to form [O-CO2]2 complexes. The carboxylate species was similar to the [M-CO2δ] complex, whose formation was associated with the metal ions exposed on the polar surface, in addition to oxygen ions [27]. All samples, including CeO2, contained abundant Ce3+ sites after H2 reduction, which may not be the reason for the occurrence of different adsorbed species. The copper-ceria interface with abundant Ce3+ sites was essential to stabilize CO2 in the formation of CO2δ, whereas Ce3+ ions without copper decoration only resulted in the formation of CO32.

Figure 6(c) illustrates the results of the interaction of CO2 and H2 with the samples, based on in situ DRIFTS experiments at 573 K, 1 bar, and CO2/H2 = 1:3. The formate intermediate was observed in the CO2 hydrogenation [2, 4]. In particular, the peaks at 1468 and 1084 cm‒1 were assigned to non-coordinated CO32. The other peaks were assigned to HCOO- species, and those at 1371 and 1583 cm‒1 corresponded to symmetric and asymmetric OCO stretching modes. The peaks at 2939 and 2848 cm‒1 were assigned to the CH stretch modes [6, 28]. Despite the presence of the formate intermediate in the CO2 hydrogenation, this species was likely to be just a spectator in the reaction, due to its excessive stability. A previous theoretical study had shown that the mechanism mainly involved an initial reverse water-gas shift (RWGS) reaction, followed by sequential hydrogenation of CO to CH3OH [4]. Thus, the addition of Cu to CeO2 created a special Cu-ceria interface that activated CO2 to CO2δ and enabled further hydrogenation to methanol.

CO2 hydrogenation was performed at 4 MPa, from 523 to 643 K. Under typical reaction conditions, all samples showed catalytic activity for CO2 hydrogenation. In addition to methanol production, these catalysts also promoted the generation of CO through the RWGS. The performance of CuCeOx-Y and CuO/CeO2-Y catalysts gradually improved with increasing CuO content (Fig. 7(a)). Moreover, increasing the temperature from 523 to 643 K resulted in increased CO2 conversion and decreased CH3OH selectivity (Fig. S7).

Fig. 7. CO2 hydrogenation activity of the samples. (a) CO2 conversion; (b) Arrhenius plot for methanol synthesis; (c) active site fraction and overall methanol TOF plotted as a function of catalysts; (d) methanol synthesis TOF as a function of the intensity of Cu+-carbonyl. Standard reaction condition: CO2/H2 = 1/3, GHSV = 24000 mL/(g·h), 603 K.

The CO2 conversion activity showed a significant variation with the synthetic method and was higher for the CuCeOx-Y samples. The maximum CO2 conversion reached about 10.8% for CuCeOx-4 at 643 K, which was about twice that of CuO/CeO2-2, considering the similar CuO loading. This different activity was also observed for CuCeOx-1 and CuO/CeO2-1. As shown in Table S1, the methanol STY of CuCeOx-2 was 1.13 mmol/(g·h), which was higher than that of traditional copper-ceria catalysts, although still lower than that of traditional Cu/ZnO/Al2O3 catalysts. The average apparent activation energy of CuCeOx-Y was 29.307 kJ/mol, much lower than the 45.727 kJ/mol value of CuO/CeO2-Y, as shown in Fig. 7(b). The lower apparent activation energy suggested that the CuCeOx-Y samples had higher catalytic activity.

In order to further confirm the role of CO as intermediate during the hydrogenation of CO2 to methanol, CO hydrogenation was also carried out over CuO/CeO2-2, CuCeOx-2, CuCeOx-3, and CuCeOx-4, and the results are shown in Fig. S8. The CO conversion increased with increasing temperature, and the performance of the CuCeOx-Y catalysts gradually improved with increasing CuO content. Taking into account the similar CuO content of samples prepared by different methods, CuCeOx-4 showed a higher CO conversion than CuO/CeO2-2, which was similar to the trend observed for CO2 hydrogenation. Moreover, methanol was the main product of CO hydrogenation in Fig. S8, confirming that CO may be an intermediate species during CO2 hydrogenation over copper-ceria catalysts.

The overall TOF values of CH3OH were calculated by assuming that all active sites were based on the copper-ceria interface and that the concentration was equal to the overall H2 consumption [2, 18]. Despite the presence of three different copper-ceria interfaces whose contribution may not be same, the overall TOF of methanol production per active site per second was minimum, based on this assumption. As shown in Fig. 7(c), under typical catalytic experimental conditions the TOF of the CuO/CeO2-Y samples increased with increasing CuO content. In comparison, the CuO content dependence of the activity of the CuCeOx-Y catalysts exhibited a volcano-like trend, and the optimum catalysts was CuCeOx-2, which generated 9.12 × 10‒24 μmol CH3OH per active site per second. In addition, the rate of methanol production on the CuCeOx-Y catalysts was higher than that of the CuO/CeO2-Y series, especially for CuCeOx-1 (whose rate was ca. eight times higher than that of CuO/CeO2-1) and CuCeOx-4 (whose rate was ca. four times higher than that of CuO/CeO2-2). Moreover, the active site fractions are presented as a linear plot in Fig. 7(c), which shows an obvious agreement between the trends of the TOF of CH3OH production and the fraction of Cu-Ov-Cex sites plotted as a function of the Cu weight loading for the CuCeOx-Y series. To ensure a meaningful comparison, both concentrations and rates were normalized to the overall number of active sites. According to the above analysis (such as Fig. 6(a)), Cu-Ov-Cex sites may form in CuO/CeO2-1 and CuO/CeO2-2 by site switching under reducing conditions; the corresponding fractions were estimated to be ca. 2% and 10%, respectively, by theoretical simulations based on activity data. The correlation between Cu-Ov-Ce active sites and activity in the CH3OH synthesis indicated that these sites played a major role in CH3OH generation. Fig. 7(d) highlights a linear correlation between the intensity of Cu+-carbonyl in DRIFTS and the TOF of CH3OH production. The presence of Cu+ was due to the stabilization by the ceria lattice, as suggested by the above discussion, which clearly demonstrated that the active sites for the conversion of CO2 to CH3OH were closely related to partially reduced Cu+ ions in the Cu-Ov-Cex species.

3.4 Discussion

The intimate contact between copper and ceria is the key factor influencing the performance of copper-ceria catalysts. Nevertheless, the identification of active sites is still a challenging task, due to the complexity of copper-ceria interactions, such as Cu2+/Cu+, Cu+/Cu0, and Ce4+/Ce3+ redox couples, oxygen vacancies, solid solution formation, and electronic interactions between ceria and copper. To better understand the activity of copper-ceria catalysts in CO2 hydrogenation, catalysts with different copper states were prepared based on site-specific synthesis. The interactions between copper and ceria were classified as Cu2+-Ov-Cex, D-CuO-CeO2, and B-CuO-CeO2, and the fraction of each site type was quantified by H2-TPR.

The reducibility and valence states of the copper-ceria interface were further clarified as discussed below. First, the copper-ceria interaction improved the reducibility, due to the effect of metal-support interactions, which may result in large electronic perturbations on the Cu metal particles supported on the CeO2 surface and significantly facilitate CuO reduction. Moreover, ceria enhanced the reducibility of CuO and led to a lower reduction temperature, which further promoted subsequent reduction of Cu-Ov-Cex to Cu+-Ov-Cex via hydrogen spillover. Second, copper clusters on the ceria surface exhibited Cu+-Ov-Cex and Cu0 electronic structures after reduction. Third, the copper species adsorbed over ceria may migrate into the ceria lattice during reduction and form Cu+-Ov-Cex structures.

During the CO2 hydrogenation, Cu+-Ov-Cex played an important role in methanol synthesis. CO2 was not adsorbed on bare Cu, and strongly bound CO32 species were identified on CeO2. The Cu+-Ov-Cex interfacial species were beneficial for CO2 adsorption as CO2δ, which facilitated the methanol synthesis. In addition, the results of CO hydrogenation experiments also suggested that CO may be an important intermediate during CO2 hydrogenation over copper-ceria catalysts. Moreover, Cu+ species were essential for CO adsorption and could facilitate the subsequent hydrogenation to methanol. The results of in situ DRIFTS measurements confirmed that the stability of Cu+-carbonyl species was higher than that of the Cu0 and Cu2+-carbonyl ones. Moreover, a linear relationship was observed between the intensity of Cu+-carbonyl peaks and the TOF of CH3OH formation, which further implied that the Cu+-Ov-Cex species played an important role in the methanol synthesis.

Finally, the above correlations between the structure and activity of CuO/CeO2-Y and CuCeOx-Y catalysts can be established based on three basic factors. The first is related to the different structure of the catalysts. The copper-ceria solid solution samples (CuCeOx-Y) could facilitate the reduction of surface copper oxide species and achieve higher hydrogenation activity by lowering the energy for H2 activation and generating more oxygen vacancies, due to their higher Cu-Ov-Cex fraction than the CuO/CeO2-Y samples [14]. The oxygen vacancies further enhance the H2 reactivity and the CH3OH formation [29, 30]. The second factor is related to CO2 activation. CO2δ- species stabilized by the abundant Ce3+ sites of Cu-Ov-Cex groups were essential reaction intermediates. Then, the Cu-Ov-Cex species could not only enhance the H2 activity and generation of oxygen vacancies, but also activate CO2 and promote its hydrogenation to methanol by hydrogen spillover. Ex situ XRD measurements showed that Cu0 cannot be oxidized by CO2, which means that Cu0 cannot take part in the redox or catalytic circle [22, 31, 32]. The third factor is related to the CO intermediate, which was considered as the primary reaction mechanism of the copper-ceria interface. At this point, CO2 was adsorbed on the abundant Ce3+ centers, activated to CO2δ-, and further hydrogenated to yield CO species through the RWGS reaction. CO was weakly adsorbed on Cu0 or Cu2+ and unable to complete the following reaction [2]. Alternatively, Cu+ could easily react with CO to form Cu+-carbonyl species and subsequently achieve the hydrogenation of CO to methanol. Accordingly, Cu+ ions incorporated in Cu-Ov-Cex species at the copper-ceria interface were proposed as the active sites for the hydrogenation of CO2 to CH3OH.

4 Conclusions

In summary, copper-ceria catalysts were prepared based on a site-specific synthesis, which demonstrated that copper-ceria solid solutions exhibited higher CO2 hydrogenation activity and faster CH3OH production than ceria-supported copper. The copper-ceria interface species were classified as Cu incorporated into ceria (Cu2+-Ov-Cex), dispersed CuO (D-CuO-CeO2), and bulk CuO (B-CuO-CeO2) over the CeO2 surface. The valence state of copper was also analyzed and discussed. Once annealed in reduced gases, copper and ceria were easily reduced due to the metal-support interaction. The Cu2+-Ov-Cex species was reduced to Cu+-Ov-Cex, due to the stabilization by the ceria lattice, while B-Cu2+-CeOx and D-Cu2+-CeOx were reduced to B-Cu0-CeOx and D-Cu0-CeOx, respectively. The quantitative relationships between the concentration of copper incorporated into the ceria lattice and the CH3OH production were also established, and showed that a higher Cu-Ov-Cex fraction within the as-prepared catalysts resulted in higher activity for methanol formation. The present findings provide new insights into the CO2 hydrogenation mechanism, which can support effective strategies for catalyst design.

Associated content

Supplementary data associated with this article can been found in the online version. Additional details on catalytic test, Figures of catalytic performance details, N2 adsorption-desorption isotherms, TEM, CO adsorption, products selectivity, CO hydrogenation and stability test.

Acknowledgment

The authors thank the Analysis and Testing Center of HUST for analytical support.

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